IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v158y2018icp1038-1051.html
   My bibliography  Save this article

An industrial facility layout design method considering energy saving based on surplus rectangle fill algorithm

Author

Listed:
  • Wang, Ruiqi
  • Zhao, Huan
  • Wu, Yan
  • Wang, Yufei
  • Feng, Xiao
  • Liu, Mengxi

Abstract

The facility layout design within a plant is a key step in the process of chemical engineering design. A good layout can save capital cost, energy and natural resource. The aim of this work is to determine the relative location of facilities in a large-scale industrial plant considering multi-floor structure to make the total cost minimum. The objective function consists of piping investment cost, pump power cost, land cost, and floor construction cost. Surplus rectangle fill algorithm is applied in this work, and it is combined with a genetic algorithm to obtain the optimal solution. Constraints of pump area, joint arrangement of heat exchangers, and the cross-floor facilities are also taken into consideration. In the case study, a plant from a real refinery including 217 facilities is designed with different floor number. The comparison of the three different conditions proves the important role of floor number in the trade-off among investment cost, energy consumption, and land resource. The case illustrates that, the proposed method can generate a reasonable layout design for the industrial facilities and save capital and operating cost effectively. A sensitivity analysis is also done to explore the influence of basic data on the optimal construction structure.

Suggested Citation

  • Wang, Ruiqi & Zhao, Huan & Wu, Yan & Wang, Yufei & Feng, Xiao & Liu, Mengxi, 2018. "An industrial facility layout design method considering energy saving based on surplus rectangle fill algorithm," Energy, Elsevier, vol. 158(C), pages 1038-1051.
    • Handle: RePEc:eee:energy:v:158:y:2018:i:c:p:1038-1051
    DOI: 10.1016/j.energy.2018.06.105
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544218311708
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2018.06.105?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Faina, Loris, 1999. "An application of simulated annealing to the cutting stock problem," European Journal of Operational Research, Elsevier, vol. 114(3), pages 542-556, May.
    2. Ali Derakhshan Asl & Kuan Yew Wong, 2017. "Solving unequal-area static and dynamic facility layout problems using modified particle swarm optimization," Journal of Intelligent Manufacturing, Springer, vol. 28(6), pages 1317-1336, August.
    3. Stijepovic, Mirko Z. & Linke, Patrick, 2011. "Optimal waste heat recovery and reuse in industrial zones," Energy, Elsevier, vol. 36(7), pages 4019-4031.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Siyu Xu & Yufei Wang & Xiao Feng, 2020. "Plant Layout Optimization for Chemical Industry Considering Inner Frame Structure Design," Sustainability, MDPI, vol. 12(6), pages 1-19, March.
    2. Xuemin Liu & Guozhong Huang & Shengnan Ou & Xingyu Xiao & Xuehong Gao & Zhangzhou Meng & Youqiang Pan & Ibrahim M. Hezam, 2023. "Biobjective Optimization Model Considering Risk and Profit for the Multienterprise Layout Design in Village-Level Industrial Parks in China," Sustainability, MDPI, vol. 15(4), pages 1-27, February.
    3. Razak Olu-Ajayi & Hafiz Alaka & Christian Egwim & Ketty Grishikashvili, 2024. "Comprehensive Analysis of Influencing Factors on Building Energy Performance and Strategic Insights for Sustainable Development: A Systematic Literature Review," Sustainability, MDPI, vol. 16(12), pages 1-27, June.
    4. O’Neill, Sam & Wrigley, Paul & Bagdasar, Ovidiu, 2022. "A mixed-integer linear programming formulation for the modular layout of three-dimensional connected systems," Mathematics and Computers in Simulation (MATCOM), Elsevier, vol. 201(C), pages 739-754.
    5. Zhongwei Zhang & Lihui Wu & Zhaoyun Wu & Wenqiang Zhang & Shun Jia & Tao Peng, 2022. "Energy-Saving Oriented Manufacturing Workshop Facility Layout: A Solution Approach Using Multi-Objective Particle Swarm Optimization," Sustainability, MDPI, vol. 14(5), pages 1-28, February.
    6. Kuldeep Lamba & Ravi Kumar & Shraddha Mishra & Shubhangini Rajput, 2020. "Sustainable dynamic cellular facility layout: a solution approach using simulated annealing-based meta-heuristic," Annals of Operations Research, Springer, vol. 290(1), pages 5-26, July.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Song, Runrun & Chang, Chenglin & Tang, Qikui & Wang, Yufei & Feng, Xiao & El-Halwagi, Mahmoud M., 2017. "The implementation of inter-plant heat integration among multiple plants. Part II: The mathematical model," Energy, Elsevier, vol. 135(C), pages 382-393.
    2. Varbanov, Petar Sabev & Fodor, Zsófia & Klemeš, Jiří Jaromír, 2012. "Total Site targeting with process specific minimum temperature difference (ΔTmin)," Energy, Elsevier, vol. 44(1), pages 20-28.
    3. Meng, Fankai & Chen, Lingen & Feng, Yuanli & Xiong, Bing, 2017. "Thermoelectric generator for industrial gas phase waste heat recovery," Energy, Elsevier, vol. 135(C), pages 83-90.
    4. Xingyun Yan & Lingyu Wang & Mingzhu Fang & Jie Hu, 2022. "How Can Industrial Parks Achieve Carbon Neutrality? Literature Review and Research Prospect Based on the CiteSpace Knowledge Map," Sustainability, MDPI, vol. 15(1), pages 1-29, December.
    5. Zhang, Chuan & Zhou, Li & Chhabra, Pulkit & Garud, Sushant S. & Aditya, Kevin & Romagnoli, Alessandro & Comodi, Gabriele & Dal Magro, Fabio & Meneghetti, Antonella & Kraft, Markus, 2016. "A novel methodology for the design of waste heat recovery network in eco-industrial park using techno-economic analysis and multi-objective optimization," Applied Energy, Elsevier, vol. 184(C), pages 88-102.
    6. Bertrand, Alexandre & Mian, Alberto & Kantor, Ivan & Aggoune, Riad & Maréchal, François, 2019. "Regional waste heat valorisation: A mixed integer linear programming method for energy service companies," Energy, Elsevier, vol. 167(C), pages 454-468.
    7. Hür Bütün & Ivan Kantor & François Maréchal, 2019. "Incorporating Location Aspects in Process Integration Methodology," Energies, MDPI, vol. 12(17), pages 1-45, August.
    8. Matthias Rathjens & Georg Fieg, 2019. "Cost-Optimal Heat Exchanger Network Synthesis Based on a Flexible Cost Functions Framework," Energies, MDPI, vol. 12(5), pages 1-18, February.
    9. Chang, Chenglin & Chen, Xiaolu & Wang, Yufei & Feng, Xiao, 2017. "Simultaneous optimization of multi-plant heat integration using intermediate fluid circles," Energy, Elsevier, vol. 121(C), pages 306-317.
    10. Paul Christodoulides & Lazaros Aresti & Gregoris P. Panayiotou & Savvas Tassou & Georgios A. Florides, 2022. "Adoption of Waste Heat Recovery Technologies: Reviewing the Relevant Barriers and Recommendations on How to Overcome Them," SN Operations Research Forum, Springer, vol. 3(1), pages 1-21, March.
    11. Zimmermann, Severin & Meijer, Ingmar & Tiwari, Manish K. & Paredes, Stephan & Michel, Bruno & Poulikakos, Dimos, 2012. "Aquasar: A hot water cooled data center with direct energy reuse," Energy, Elsevier, vol. 43(1), pages 237-245.
    12. Allen, S.D. & Burke, E.K. & Kendall, G., 2011. "A hybrid placement strategy for the three-dimensional strip packing problem," European Journal of Operational Research, Elsevier, vol. 209(3), pages 219-227, March.
    13. Hackl, Roman & Harvey, Simon, 2013. "Framework methodology for increased energy efficiency and renewable feedstock integration in industrial clusters," Applied Energy, Elsevier, vol. 112(C), pages 1500-1509.
    14. Liew, Peng Yen & Theo, Wai Lip & Wan Alwi, Sharifah Rafidah & Lim, Jeng Shiun & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2017. "Total Site Heat Integration planning and design for industrial, urban and renewable systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 68(P2), pages 964-985.
    15. Chen, Xiaohui & Zheng, Danxing & Chen, Juan, 2014. "An approach to obtain Heat Integration scheme with higher viability for complex system," Energy, Elsevier, vol. 78(C), pages 720-731.
    16. Mariem Besbes & Marc Zolghadri & Roberta Costa Affonso & Faouzi Masmoudi & Mohamed Haddar, 2021. "3D facility layout problem," Journal of Intelligent Manufacturing, Springer, vol. 32(4), pages 1065-1090, April.
    17. Wang, Yufei & Chang, Chenglin & Feng, Xiao, 2015. "A systematic framework for multi-plants Heat Integration combining Direct and Indirect Heat Integration methods," Energy, Elsevier, vol. 90(P1), pages 56-67.
    18. Ji, Feng & Dong, Yachao & Sun, Xiaojing & Liu, Linlin & Du, Jian, 2022. "Industrial park heat integration considering centralized and distributed waste heat recovery cycle systems," Applied Energy, Elsevier, vol. 318(C).
    19. Chiu, J.NW. & Castro Flores, J. & Martin, V. & Lacarrière, B., 2016. "Industrial surplus heat transportation for use in district heating," Energy, Elsevier, vol. 110(C), pages 139-147.
    20. Utlu, Zafer, 2015. "Investigation of the potential for heat recovery at low, medium, and high stages in the Turkish industrial sector (TIS): An application," Energy, Elsevier, vol. 81(C), pages 394-405.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:158:y:2018:i:c:p:1038-1051. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.