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Thermoelectric generator for industrial gas phase waste heat recovery

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  • Meng, Fankai
  • Chen, Lingen
  • Feng, Yuanli
  • Xiong, Bing

Abstract

A technical solution recycling exhaust gas sensible heat based on thermoelectric power generation is proposed by using finite time thermodynamics. The effects of some key parameters such as exhaust gas inlet temperature, exhaust gas and cooling water heat transfer coefficient on the optimum length of the thermoelectric elements are analyzed. It is found that the gas temperature drops rapidly because of the small specific heat of the exhaust gas. Enhancing the heat transfer of gas can effectively improve the power, but not the efficiency. Exhaust gas inlet temperature and transfer coefficient have significant effects on the optimal thermoelectric element length. Due to the highest hot surface operating temperature limit 200 °C, the optimal length of the thermoelectric elements is about 2 mm. About 1.47 kW electrical energy can be produced per square meter and the conversion efficiency of 4.5% can be achieved for exhaust gas at 350 °C. The payback period of the waste heat recovery device is about 4 years for the price and performance of thermoelectric products made in China.

Suggested Citation

  • Meng, Fankai & Chen, Lingen & Feng, Yuanli & Xiong, Bing, 2017. "Thermoelectric generator for industrial gas phase waste heat recovery," Energy, Elsevier, vol. 135(C), pages 83-90.
    • Handle: RePEc:eee:energy:v:135:y:2017:i:c:p:83-90
    DOI: 10.1016/j.energy.2017.06.086
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    6. Ramadan, Mohamad & Murr, Rabih & Khaled, Mahmoud & Olabi, Abdul Ghani, 2018. "Mixed numerical - Experimental approach to enhance the heat pump performance by drain water heat recovery," Energy, Elsevier, vol. 149(C), pages 1010-1021.
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    11. Yang, Fusheng & Wu, Zhen & Liu, Shengzhe & Zhang, Yang & Wang, Geoff & Zhang, Zaoxiao & Wang, Yuqi, 2018. "Theoretical formulation and performance analysis of a novel hydride heat Pump(HHP) integrated heat recovery system," Energy, Elsevier, vol. 163(C), pages 208-220.
    12. Miao, Zhuang & Meng, Xiangning & Zhou, Sen & Zhu, Miaoyong, 2020. "Thermo-mechanical analysis on thermoelectric legs arrangement of thermoelectric modules," Renewable Energy, Elsevier, vol. 147(P1), pages 2272-2278.
    13. F. P. Brito & João Silva Peixoto & Jorge Martins & António P. Gonçalves & Loucas Louca & Nikolaos Vlachos & Theodora Kyratsi, 2021. "Analysis and Design of a Silicide-Tetrahedrite Thermoelectric Generator Concept Suitable for Large-Scale Industrial Waste Heat Recovery," Energies, MDPI, vol. 14(18), pages 1-21, September.
    14. Luo, Ding & Wang, Ruochen & Yan, Yuying & Yu, Wei & Zhou, Weiqi, 2021. "Transient numerical modelling of a thermoelectric generator system used for automotive exhaust waste heat recovery," Applied Energy, Elsevier, vol. 297(C).
    15. Chen, Lingen & Lorenzini, Giulio, 2023. "Heating load, COP and exergetic efficiency optimizations for TEG-TEH combined thermoelectric device with Thomson effect and external heat transfer," Energy, Elsevier, vol. 270(C).
    16. Zhang, Ruonan & Cai, Jingyong & Zhang, Tao & Shi, Zhengrong, 2023. "Performance analysis and optimization of a TEG-based compression hydrogen storage waste heat recovery system," Renewable Energy, Elsevier, vol. 219(P2).
    17. Jaber, Hassan & Khaled, Mahmoud & Lemenand, Thierry & Murr, Rabih & Faraj, Jalal & Ramadan, Mohamad, 2019. "Domestic thermoelectric cogeneration drying system: Thermal modeling and case study," Energy, Elsevier, vol. 170(C), pages 1036-1050.
    18. Kim, Tae Young & Kim, Junghwan, 2018. "Assessment of the energy recovery potential of a thermoelectric generator system for passenger vehicles under various drive cycles," Energy, Elsevier, vol. 143(C), pages 363-371.
    19. Luo, Ding & Wang, Ruochen & Yu, Wei & Zhou, Weiqi, 2019. "Performance evaluation of a novel thermoelectric module with BiSbTeSe-based material," Applied Energy, Elsevier, vol. 238(C), pages 1299-1311.

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