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Process design and economics for the conversion of lignocellulosic biomass into jet fuel range cycloalkanes

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  • Yang, Zixu
  • Qian, Kezhen
  • Zhang, Xuesong
  • Lei, Hanwu
  • Xin, Chunhua
  • Zhang, Yayun
  • Qian, Moriko
  • Villota, Elmar

Abstract

The economic feasibility of a facility producing jet fuel range cycloalkanes, hydrogen and biochar via microwave-assisted catalytic pyrolysis integrated with mild hydrogenation was evaluated by modeling a 1000 metric dry tonne feedstock/day using ASPEN PLUS®. The effects of hydrogenation solvent, heat integration, and coproducing H2 or syngas were investigated in different analysis scenarios. The results indicated that the production of jet fuel could reach 47882.74 Gallon/day, with 9.58 Metric tonne/day biochar and 28200 kg/day H2 as coproducts. The lowest minimum selling price of 3.78 $/Gallon was obtained when using n-hexane as the hydrogenation solvent and coproducing H2 with heat integration. The sale of H2 offset the high production cost, resulting in a significant decrease in the minimum selling price. Sensitivity analysis indicated that the production process was greatly sensitive to total capital investment, internal rate of return, market prices of feedstock and H2.

Suggested Citation

  • Yang, Zixu & Qian, Kezhen & Zhang, Xuesong & Lei, Hanwu & Xin, Chunhua & Zhang, Yayun & Qian, Moriko & Villota, Elmar, 2018. "Process design and economics for the conversion of lignocellulosic biomass into jet fuel range cycloalkanes," Energy, Elsevier, vol. 154(C), pages 289-297.
    • Handle: RePEc:eee:energy:v:154:y:2018:i:c:p:289-297
    DOI: 10.1016/j.energy.2018.04.126
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    References listed on IDEAS

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    1. Wang, Wei-Cheng, 2016. "Techno-economic analysis of a bio-refinery process for producing Hydro-processed Renewable Jet fuel from Jatropha," Renewable Energy, Elsevier, vol. 95(C), pages 63-73.
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    2. Byun, Jaewon & Han, Jeehoon, 2019. "Catalytic conversion of corn stover for 〈gamma〉-valerolactone production by two different solvent strategies: Techno-economic assessment," Energy, Elsevier, vol. 175(C), pages 546-553.
    3. Byun, Jaewon & Han, Jeehoon, 2020. "Economic feasible strategy of cellulosic biofuels: Co-production of pentanediols," Energy, Elsevier, vol. 193(C).
    4. Kargbo, Hannah & Harris, Jonathan Stuart & Phan, Anh N., 2021. "“Drop-in” fuel production from biomass: Critical review on techno-economic feasibility and sustainability," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).
    5. Fang, Zhenquan & Zhang, Xinghua & Zhuang, Xiuzheng & Ma, Longlong, 2024. "Recent advances in synthesis strategies for biomass-derived high-energy-density jet fuels," Renewable and Sustainable Energy Reviews, Elsevier, vol. 202(C).
    6. Ren, Xueyong & Shanb Ghazani, Mohammad & Zhu, Hui & Ao, Wenya & Zhang, Han & Moreside, Emma & Zhu, Jinjiao & Yang, Pu & Zhong, Na & Bi, Xiaotao, 2022. "Challenges and opportunities in microwave-assisted catalytic pyrolysis of biomass: A review," Applied Energy, Elsevier, vol. 315(C).
    7. Ge, Shengbo & Yek, Peter Nai Yuh & Cheng, Yoke Wang & Xia, Changlei & Wan Mahari, Wan Adibah & Liew, Rock Keey & Peng, Wanxi & Yuan, Tong-Qi & Tabatabaei, Meisam & Aghbashlo, Mortaza & Sonne, Christia, 2021. "Progress in microwave pyrolysis conversion of agricultural waste to value-added biofuels: A batch to continuous approach," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).

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