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Thermo-economic analysis of a novel cogeneration system for sewage sludge treatment

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  • Di Fraia, S.
  • Massarotti, N.
  • Vanoli, L.
  • Costa, M.

Abstract

Wastewater treatment plants are high energy-consuming systems, and their electric energy consumption contributes to 25–30% of the total operating costs. A significant part of thermal energy is needed for management of the sludge produced during the process. Sludge drying by Combined Heat and Power (CHP) systems is attractive to obtain substantial economic and energy savings, especially if all the waste heat can be used. Since biogas production, where available, is insufficient for sludge drying, the direct use of the exhaust gases of a CHP system fuelled with syngas derived from sludge gasification and waste vegetable oil, is proposed. The profitability of this system is comparable with that of the systems currently employed in advanced wastewater treatment plants. The economic convenience derives from the reduction of sludge to be disposed and the overall energy saving in the plant. The simple payback of the proposed system, equal to 6.8 years, is only one year higher than that found for of an analogue conventional system, while the Net Present Value is 30% higher than that calculated for a conventional system. In terms of environmental impact, the layout presented is more efficient as biomass-derived fuels are used instead of fossil fuels.

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  • Di Fraia, S. & Massarotti, N. & Vanoli, L. & Costa, M., 2016. "Thermo-economic analysis of a novel cogeneration system for sewage sludge treatment," Energy, Elsevier, vol. 115(P3), pages 1560-1571.
    • Handle: RePEc:eee:energy:v:115:y:2016:i:p3:p:1560-1571
    DOI: 10.1016/j.energy.2016.07.144
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    1. Dinko Đurđević & Paolo Blecich & Željko Jurić, 2019. "Energy Recovery from Sewage Sludge: The Case Study of Croatia," Energies, MDPI, vol. 12(10), pages 1-19, May.
    2. Dinko Đurđević & Saša Žiković & Paolo Blecich, 2022. "Sustainable Sewage Sludge Management Technologies Selection Based on Techno-Economic-Environmental Criteria: Case Study of Croatia," Energies, MDPI, vol. 15(11), pages 1-23, May.
    3. Kim, Gi-Beom & Cayetano, Roent Dune A. & Park, Jungsu & Jo, Yura & Park, Soyoung & Ersahin, Mustafa Evren & Kim, Sang-Hyoun, 2024. "Effects of solids concentration and thermal pretreatment on continuous digestion of undigested dewatered sludge," Renewable Energy, Elsevier, vol. 231(C).
    4. Calise, F. & Di Fraia, S. & Macaluso, A. & Massarotti, N. & Vanoli, L., 2018. "A geothermal energy system for wastewater sludge drying and electricity production in a small island," Energy, Elsevier, vol. 163(C), pages 130-143.
    5. Tataraki, Kalliopi G. & Kavvadias, Konstantinos C. & Maroulis, Zacharias B., 2018. "A systematic approach to evaluate the economic viability of Combined Cooling Heating and Power systems over conventional technologies," Energy, Elsevier, vol. 148(C), pages 283-295.
    6. Francesco Calise & Maria Vicidomini & Mário Costa & Qiuwang Wang & Poul Alberg Østergaard & Neven Duić, 2019. "Toward an Efficient and Sustainable Use of Energy in Industries and Cities," Energies, MDPI, vol. 12(16), pages 1-28, August.
    7. Alberto Carotenuto & Simona Di Fraia & Nicola Massarotti & Szymon Sobek & M. Rakib Uddin & Laura Vanoli & Sebastian Werle, 2023. "Sewage Sludge Gasification Process Optimization for Combined Heat and Power Generation," Energies, MDPI, vol. 16(12), pages 1-22, June.
    8. Carotenuto, Alberto & Di Fraia, Simona & Massarotti, Nicola & Sobek, Szymon & Uddin, M. Rakib & Vanoli, Laura & Werle, Sebastian, 2023. "Predictive modeling for energy recovery from sewage sludge gasification," Energy, Elsevier, vol. 263(PB).
    9. Guiyan Zang & Jianan Zhang & Junxi Jia & Nathaniel Weger & Albert Ratner, 2019. "Clean Poultry Energy System Design Based on Biomass Gasification Technology: Thermodynamic and Economic Analysis," Energies, MDPI, vol. 12(22), pages 1-18, November.
    10. Markovska, Natasa & Duić, Neven & Mathiesen, Brian Vad & Guzović, Zvonimir & Piacentino, Antonio & Schlör, Holger & Lund, Henrik, 2016. "Addressing the main challenges of energy security in the twenty-first century – Contributions of the conferences on Sustainable Development of Energy, Water and Environment Systems," Energy, Elsevier, vol. 115(P3), pages 1504-1512.
    11. Derick Lima & Li Li & Gregory Appleby, 2024. "A Review of Renewable Energy Technologies in Municipal Wastewater Treatment Plants (WWTPs)," Energies, MDPI, vol. 17(23), pages 1-52, December.
    12. Francesco Calise & Mário Costa & Qiuwang Wang & Xiliang Zhang & Neven Duić, 2018. "Recent Advances in the Analysis of Sustainable Energy Systems," Energies, MDPI, vol. 11(10), pages 1-30, September.

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