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Development and techno-economic analysis of an integrated petroleum coke, biomass, and natural gas polygeneration process

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  • Salkuyeh, Yaser Khojasteh
  • Elkamel, Ali
  • Thé, Jesse
  • Fowler, Michael

Abstract

This work presents the techno-economic analysis results of a novel polygeneration process that converts biomass, petcoke, and natural gas into methanol, ethanol, DME, olefins, FT-liquids, and electricity, while eliminating CO2 emissions. A comprehensive process simulation model was developed in Aspen Plus. The economic optimization of the plant is performed for a wide range of biomass to petcoke ratios: 0%, 5%, 10%, and 20%, using the particle swarm optimization technique. Moreover, five different optimization scenarios are considered for each feedstock including maximizing profitability of the plant, maximizing petcoke utilization, maximizing fuel production, maximizing olefin production and maximizing ethanol production. The economic optimization results showed that up to 65% of feedstock inlet can be a petcoke/biomass mixture while the process is still profitable. In addition, the results indicate that the methanol scenario leads to the minimum thermal efficiency and NPV compared to the other chemical production units.

Suggested Citation

  • Salkuyeh, Yaser Khojasteh & Elkamel, Ali & Thé, Jesse & Fowler, Michael, 2016. "Development and techno-economic analysis of an integrated petroleum coke, biomass, and natural gas polygeneration process," Energy, Elsevier, vol. 113(C), pages 861-874.
    • Handle: RePEc:eee:energy:v:113:y:2016:i:c:p:861-874
    DOI: 10.1016/j.energy.2016.07.096
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    References listed on IDEAS

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    1. Yaser Khojasteh Salkuyeh & Thomas A. Adams II, 2015. "Co-Production of Olefins, Fuels, and Electricity from Conventional Pipeline Gas and Shale Gas with Near-Zero CO 2 Emissions. Part II: Economic Performance," Energies, MDPI, vol. 8(5), pages 1-13, April.
    2. Khojasteh Salkuyeh, Yaser & Adams, Thomas A., 2015. "Integrated petroleum coke and natural gas polygeneration process with zero carbon emissions," Energy, Elsevier, vol. 91(C), pages 479-490.
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    7. Yaser Khojasteh Salkuyeh & Thomas A. Adams II, 2015. "Co-Production of Olefins, Fuels, and Electricity from Conventional Pipeline Gas and Shale Gas with Near-Zero CO 2 Emissions. Part I: Process Development and Technical Performance," Energies, MDPI, vol. 8(5), pages 1-23, April.
    8. Clausen, Lasse R. & Elmegaard, Brian & Houbak, Niels, 2010. "Technoeconomic analysis of a low CO2 emission dimethyl ether (DME) plant based on gasification of torrefied biomass," Energy, Elsevier, vol. 35(12), pages 4831-4842.
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    Cited by:

    1. Xiang, Dong & Xiang, Junjie & Sun, Zhe & Cao, Yan, 2017. "The integrated coke-oven gas and pulverized coke gasification for methanol production with highly efficient hydrogen utilization," Energy, Elsevier, vol. 140(P1), pages 78-91.
    2. Subramanian, Avinash S.R. & Gundersen, Truls & Adams, Thomas A., 2021. "Optimal design and operation of a waste tire feedstock polygeneration system," Energy, Elsevier, vol. 223(C).
    3. Kim, Dongin & Han, Jeehoon, 2020. "Techno-economic and climate impact analysis of carbon utilization process for methanol production from blast furnace gas over Cu/ZnO/Al2O3 catalyst," Energy, Elsevier, vol. 198(C).

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