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Design criteria and optimization of heat recovery steam cycles for integrated reforming combined cycles with CO2 capture

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  • Martelli, Emanuele
  • Nord, Lars O.
  • Bolland, Olav

Abstract

One option for pre-combustion CO2 capture in power plants is the integrated reforming combined cycle (IRCC). IRCCs have previously been studied from multiple viewpoints: thermo-economic analysis, process optimization, environmental impact, and plant flexibility. This paper is focused on the design of the heat recovery steam cycle (HRSC), including the heat recovery steam generator (HRSG), and aims to define the optimal steam cycle configurations for plant efficiency and dual-fuel flexibility. A recently developed optimization algorithm was successfully applied to obtain a set of flexible and efficient designs for IRCCs. Results showed that the preferred designs consisted of a dual-pressure level HRSG with reheat and limited supplementary firing in duct burners, high-pressure evaporators and economizers in the syngas coolers, limited high-pressure level (140–154bar), and feedwater preheating. The most attractive optimized dual-pressure designs showed improvements of approximately 0.5% points in the net plant efficiency compared to the non-optimized base case. The resulting net plant efficiency was about 45.8% with a net power output of around 425MW for the best cases.

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  • Martelli, Emanuele & Nord, Lars O. & Bolland, Olav, 2012. "Design criteria and optimization of heat recovery steam cycles for integrated reforming combined cycles with CO2 capture," Applied Energy, Elsevier, vol. 92(C), pages 255-268.
  • Handle: RePEc:eee:appene:v:92:y:2012:i:c:p:255-268
    DOI: 10.1016/j.apenergy.2011.10.043
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    References listed on IDEAS

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    1. Kvamsdal, Hanne M. & Jordal, Kristin & Bolland, Olav, 2007. "A quantitative comparison of gas turbine cycles with CO2 capture," Energy, Elsevier, vol. 32(1), pages 10-24.
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    2. Pan, Ming & Aziz, Farah & Li, Baohong & Perry, Simon & Zhang, Nan & Bulatov, Igor & Smith, Robin, 2016. "Application of optimal design methodologies in retrofitting natural gas combined cycle power plants with CO2 capture," Applied Energy, Elsevier, vol. 161(C), pages 695-706.
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    7. Yanfeng Li & Jingru Liu & Guohe Huang, 2022. "Pressure Drop Optimization of the Main Steam and Reheat Steam System of a 1000 MW Secondary Reheat Unit," Energies, MDPI, vol. 15(9), pages 1-15, April.
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    9. Kang, Charles A. & Brandt, Adam R. & Durlofsky, Louis J. & Jayaweera, Indira, 2016. "Assessment of advanced solvent-based post-combustion CO2 capture processes using a bi-objective optimization technique," Applied Energy, Elsevier, vol. 179(C), pages 1209-1219.
    10. Kim, Min Seok & Ahn, Yoonhan & Kim, Beomjoo & Lee, Jeong Ik, 2016. "Study on the supercritical CO2 power cycles for landfill gas firing gas turbine bottoming cycle," Energy, Elsevier, vol. 111(C), pages 893-909.
    11. Martelli, Emanuele & Capra, Federico & Consonni, Stefano, 2015. "Numerical optimization of Combined Heat and Power Organic Rankine Cycles – Part A: Design optimization," Energy, Elsevier, vol. 90(P1), pages 310-328.
    12. Tică, Adrian & Guéguen, Hervé & Dumur, Didier & Faille, Damien & Davelaar, Frans, 2012. "Design of a combined cycle power plant model for optimization," Applied Energy, Elsevier, vol. 98(C), pages 256-265.
    13. Chacartegui, R. & Sánchez, D. & Muñoz de Escalona, J.M. & Muñoz, A. & Sánchez, T., 2013. "Gas and steam combined cycles for low calorific syngas fuels utilisation," Applied Energy, Elsevier, vol. 101(C), pages 81-92.

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