IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v102y2016icp276-286.html
   My bibliography  Save this article

System design and control for waste heat recovery of automotive engines based on Organic Rankine Cycle

Author

Listed:
  • Shi, Rongqi
  • He, Tianqi
  • Peng, Jie
  • Zhang, Yangjun
  • Zhuge, Weilin

Abstract

In this study, a novel and practical design for an ORC (Organic Rankine Cycle) system is presented. It can be applied to waste heat recovery of unsteady heat sources, such as exhaust gas of automobile engines. According to the variation characteristics of exhaust gas temperature and mass flow rate, the EGMR (Exhaust Gas Mixture Recirculation) loop is designed. The exhaust gas flowing out of the evaporator is partially recovered and mixed with the real-time engine exhaust gas, and then led to recirculation in the evaporator. Moreover, an energy storage module is also introduced, which is simplified as a metal block with internal tubes. A control approach based on ADRC (Active Disturbance Rejection Control is established. It is composed of an outer sub-loop controller for the evaporating pressure, a control allocator for mass flow rate allocation of the exhaust gas, and an inner sub-loop controller for the valve openings. The system is evaluated according to the numerical simulations. The results show that it can work steadily and reliably. The control error of the evaporating pressure is lower than 0.1%, and the fluctuation of the superheating is less than 1 °C. Compared with the conventional ORC system, both the cycle and the overall energy efficiencies are increased significantly. Furthermore, since no extra thermodynamic cycle or working fluid is demanded, the system architecture is more practical and simpler than most previous designs of system improvement.

Suggested Citation

  • Shi, Rongqi & He, Tianqi & Peng, Jie & Zhang, Yangjun & Zhuge, Weilin, 2016. "System design and control for waste heat recovery of automotive engines based on Organic Rankine Cycle," Energy, Elsevier, vol. 102(C), pages 276-286.
    • Handle: RePEc:eee:energy:v:102:y:2016:i:c:p:276-286
    DOI: 10.1016/j.energy.2016.02.065
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544216301244
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2016.02.065?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Freeman, James & Hellgardt, Klaus & Markides, Christos N., 2015. "An assessment of solar-powered organic Rankine cycle systems for combined heating and power in UK domestic applications," Applied Energy, Elsevier, vol. 138(C), pages 605-620.
    2. Bamgbopa, Musbaudeen O. & Uzgoren, Eray, 2013. "Numerical analysis of an organic Rankine cycle under steady and variable heat input," Applied Energy, Elsevier, vol. 107(C), pages 219-228.
    3. Heberle, Florian & Preißinger, Markus & Brüggemann, Dieter, 2012. "Zeotropic mixtures as working fluids in Organic Rankine Cycles for low-enthalpy geothermal resources," Renewable Energy, Elsevier, vol. 37(1), pages 364-370.
    4. Yu, Guopeng & Shu, Gequn & Tian, Hua & Wei, Haiqiao & Liu, Lina, 2013. "Simulation and thermodynamic analysis of a bottoming Organic Rankine Cycle (ORC) of diesel engine (DE)," Energy, Elsevier, vol. 51(C), pages 281-290.
    5. Wang, E.H. & Zhang, H.G. & Zhao, Y. & Fan, B.Y. & Wu, Y.T. & Mu, Q.H., 2012. "Performance analysis of a novel system combining a dual loop organic Rankine cycle (ORC) with a gasoline engine," Energy, Elsevier, vol. 43(1), pages 385-395.
    6. Quoilin, Sylvain & Aumann, Richard & Grill, Andreas & Schuster, Andreas & Lemort, Vincent & Spliethoff, Hartmut, 2011. "Dynamic modeling and optimal control strategy of waste heat recovery Organic Rankine Cycles," Applied Energy, Elsevier, vol. 88(6), pages 2183-2190, June.
    7. Jianhua Zhang & Jiancun Feng & Yeli Zhou & Fang Fang & Hong Yue, 2012. "Linear Active Disturbance Rejection Control of Waste Heat Recovery Systems with Organic Rankine Cycles," Energies, MDPI, vol. 5(12), pages 1-15, December.
    8. Madhawa Hettiarachchi, H.D. & Golubovic, Mihajlo & Worek, William M. & Ikegami, Yasuyuki, 2007. "Optimum design criteria for an Organic Rankine cycle using low-temperature geothermal heat sources," Energy, Elsevier, vol. 32(9), pages 1698-1706.
    9. Larsen, Ulrik & Pierobon, Leonardo & Haglind, Fredrik & Gabrielii, Cecilia, 2013. "Design and optimisation of organic Rankine cycles for waste heat recovery in marine applications using the principles of natural selection," Energy, Elsevier, vol. 55(C), pages 803-812.
    10. Quoilin, Sylvain & Broek, Martijn Van Den & Declaye, Sébastien & Dewallef, Pierre & Lemort, Vincent, 2013. "Techno-economic survey of Organic Rankine Cycle (ORC) systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 22(C), pages 168-186.
    11. Horst, Tilmann Abbe & Rottengruber, Hermann-Sebastian & Seifert, Marco & Ringler, Jürgen, 2013. "Dynamic heat exchanger model for performance prediction and control system design of automotive waste heat recovery systems," Applied Energy, Elsevier, vol. 105(C), pages 293-303.
    12. Zhang, Jianhua & Zhou, Yeli & Li, Ying & Hou, Guolian & Fang, Fang, 2013. "Generalized predictive control applied in waste heat recovery power plants," Applied Energy, Elsevier, vol. 102(C), pages 320-326.
    13. Manente, Giovanni & Toffolo, Andrea & Lazzaretto, Andrea & Paci, Marco, 2013. "An Organic Rankine Cycle off-design model for the search of the optimal control strategy," Energy, Elsevier, vol. 58(C), pages 97-106.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Majumdar, Rudrodip & Saha, Sandip K. & Singh, Suneet, 2018. "Evaluation of transient characteristics of medium temperature solar thermal systems utilizing thermal stratification," Applied Energy, Elsevier, vol. 224(C), pages 69-85.
    2. Cao, Shuang & Xu, Jinliang & Miao, Zheng & Liu, Xiulong & Zhang, Ming & Xie, Xuewang & Li, Zhi & Zhao, Xiaoli & Tang, Guihua, 2019. "Steady and transient operation of an organic Rankine cycle power system," Renewable Energy, Elsevier, vol. 133(C), pages 284-294.
    3. Wu, Zhenlong & Yuan, Jie & Liu, Yanhong & Li, Donghai & Chen, YangQuan, 2021. "An active disturbance rejection control design with actuator rate limit compensation for the ALSTOM gasifier benchmark problem," Energy, Elsevier, vol. 227(C).
    4. Bamorovat Abadi, Gholamreza & Kim, Kyung Chun, 2017. "Investigation of organic Rankine cycles with zeotropic mixtures as a working fluid: Advantages and issues," Renewable and Sustainable Energy Reviews, Elsevier, vol. 73(C), pages 1000-1013.
    5. Jolevski, Danijel & Bego, Ozren & Sarajcev, Petar, 2017. "Control structure design and dynamics modelling of the organic Rankine cycle system," Energy, Elsevier, vol. 121(C), pages 193-204.
    6. Li, Xiaoya & Xu, Bin & Tian, Hua & Shu, Gequn, 2021. "Towards a novel holistic design of organic Rankine cycle (ORC) systems operating under heat source fluctuations and intermittency," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    7. Shi, Yao & Zhang, Zhiming & Xie, Lei & Wu, Xialai & Liu, Xueqin Amy & Lu, Shan & Su, Hongye, 2022. "Modified hierarchical strategy for transient performance improvement of the ORC based waste heat recovery system," Energy, Elsevier, vol. 261(PA).
    8. Wu, Xialai & Chen, Junghui & Xie, Lei, 2019. "Fast economic nonlinear model predictive control strategy of Organic Rankine Cycle for waste heat recovery: Simulation-based studies," Energy, Elsevier, vol. 180(C), pages 520-534.
    9. Nour Eddine, A. & Chalet, D. & Faure, X. & Aixala, L. & Chessé, P., 2018. "Effect of engine exhaust gas pulsations on the performance of a thermoelectric generator for wasted heat recovery: An experimental and analytical investigation," Energy, Elsevier, vol. 162(C), pages 715-727.
    10. Agudelo, Andrés F. & García-Contreras, Reyes & Agudelo, John R. & Armas, Octavio, 2016. "Potential for exhaust gas energy recovery in a diesel passenger car under European driving cycle," Applied Energy, Elsevier, vol. 174(C), pages 201-212.
    11. Imran, Muhammad & Pili, Roberto & Usman, Muhammad & Haglind, Fredrik, 2020. "Dynamic modeling and control strategies of organic Rankine cycle systems: Methods and challenges," Applied Energy, Elsevier, vol. 276(C).
    12. Zhou, Feng & Joshi, Shailesh N. & Rhote-Vaney, Raphael & Dede, Ercan M., 2017. "A review and future application of Rankine Cycle to passenger vehicles for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 75(C), pages 1008-1021.
    13. Iglesias Garcia, Steven & Ferreiro Garcia, Ramon & Carbia Carril, Jose & Iglesias Garcia, Denis, 2018. "A review of thermodynamic cycles used in low temperature recovery systems over the last two years," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P1), pages 760-767.
    14. Songsong Song & Hongguang Zhang & Rui Zhao & Fanxiao Meng & Hongda Liu & Jingfu Wang & Baofeng Yao, 2017. "Simulation and Performance Analysis of Organic Rankine Systems for Stationary Compressed Natural Gas Engine," Energies, MDPI, vol. 10(4), pages 1-23, April.
    15. Alklaibi, A.M. & Lior, N., 2021. "Waste heat utilization from internal combustion engines for power augmentation and refrigeration," Renewable and Sustainable Energy Reviews, Elsevier, vol. 152(C).
    16. Wu, Zhenlong & Li, Donghai & Xue, Yali & Chen, YangQuan, 2019. "Gain scheduling design based on active disturbance rejection control for thermal power plant under full operating conditions," Energy, Elsevier, vol. 185(C), pages 744-762.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Larsen, Ulrik & Pierobon, Leonardo & Baldi, Francesco & Haglind, Fredrik & Ivarsson, Anders, 2015. "Development of a model for the prediction of the fuel consumption and nitrogen oxides emission trade-off for large ships," Energy, Elsevier, vol. 80(C), pages 545-555.
    2. Patrick Linke & Athanasios I. Papadopoulos & Panos Seferlis, 2015. "Systematic Methods for Working Fluid Selection and the Design, Integration and Control of Organic Rankine Cycles—A Review," Energies, MDPI, vol. 8(6), pages 1-47, May.
    3. Xuan Wang & Hua Tian & Gequn Shu, 2016. "Part-Load Performance Prediction and Operation Strategy Design of Organic Rankine Cycles with a Medium Cycle Used for Recovering Waste Heat from Gaseous Fuel Engines," Energies, MDPI, vol. 9(7), pages 1-21, July.
    4. Wu, Xialai & Chen, Junghui & Xie, Lei, 2018. "Integrated operation design and control of Organic Rankine Cycle systems with disturbances," Energy, Elsevier, vol. 163(C), pages 115-129.
    5. Francesco Calise & Davide Capuano & Laura Vanoli, 2015. "Dynamic Simulation and Exergo-Economic Optimization of a Hybrid Solar–Geothermal Cogeneration Plant," Energies, MDPI, vol. 8(4), pages 1-41, April.
    6. Rech, Sergio & Zandarin, Simone & Lazzaretto, Andrea & Frangopoulos, Christos A., 2017. "Design and off-design models of single and two-stage ORC systems on board a LNG carrier for the search of the optimal performance and control strategy," Applied Energy, Elsevier, vol. 204(C), pages 221-241.
    7. Imran, Muhammad & Pili, Roberto & Usman, Muhammad & Haglind, Fredrik, 2020. "Dynamic modeling and control strategies of organic Rankine cycle systems: Methods and challenges," Applied Energy, Elsevier, vol. 276(C).
    8. Ziviani, Davide & Beyene, Asfaw & Venturini, Mauro, 2014. "Advances and challenges in ORC systems modeling for low grade thermal energy recovery," Applied Energy, Elsevier, vol. 121(C), pages 79-95.
    9. Grelet, Vincent & Reiche, Thomas & Lemort, Vincent & Nadri, Madiha & Dufour, Pascal, 2016. "Transient performance evaluation of waste heat recovery rankine cycle based system for heavy duty trucks," Applied Energy, Elsevier, vol. 165(C), pages 878-892.
    10. Hernandez, Andres & Desideri, Adriano & Gusev, Sergei & Ionescu, Clara M. & Den Broek, Martijn Van & Quoilin, Sylvain & Lemort, Vincent & De Keyser, Robin, 2017. "Design and experimental validation of an adaptive control law to maximize the power generation of a small-scale waste heat recovery system," Applied Energy, Elsevier, vol. 203(C), pages 549-559.
    11. Wieland, Christoph & Meinel, Dominik & Eyerer, Sebastian & Spliethoff, Hartmut, 2016. "Innovative CHP concept for ORC and its benefit compared to conventional concepts," Applied Energy, Elsevier, vol. 183(C), pages 478-490.
    12. Hoang, Anh Tuan, 2018. "Waste heat recovery from diesel engines based on Organic Rankine Cycle," Applied Energy, Elsevier, vol. 231(C), pages 138-166.
    13. Lisheng Pan & Huaixin Wang, 2019. "Experimental Investigation on Performance of an Organic Rankine Cycle System Integrated with a Radial Flow Turbine," Energies, MDPI, vol. 12(4), pages 1-20, February.
    14. Ibarra, Mercedes & Rovira, Antonio & Alarcón-Padilla, Diego-César & Blanco, Julián, 2014. "Performance of a 5kWe Organic Rankine Cycle at part-load operation," Applied Energy, Elsevier, vol. 120(C), pages 147-158.
    15. Feng, Yongqiang & Zhang, Yaning & Li, Bingxi & Yang, Jinfu & Shi, Yang, 2015. "Sensitivity analysis and thermoeconomic comparison of ORCs (organic Rankine cycles) for low temperature waste heat recovery," Energy, Elsevier, vol. 82(C), pages 664-677.
    16. Zhou, Jianzhao & Chu, Yin Ting & Ren, Jingzheng & Shen, Weifeng & He, Chang, 2023. "Integrating machine learning and mathematical programming for efficient optimization of operating conditions in organic Rankine cycle (ORC) based combined systems," Energy, Elsevier, vol. 281(C).
    17. Zhai, Huixing & An, Qingsong & Shi, Lin & Lemort, Vincent & Quoilin, Sylvain, 2016. "Categorization and analysis of heat sources for organic Rankine cycle systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 64(C), pages 790-805.
    18. Zhou, Feng & Joshi, Shailesh N. & Rhote-Vaney, Raphael & Dede, Ercan M., 2017. "A review and future application of Rankine Cycle to passenger vehicles for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 75(C), pages 1008-1021.
    19. Wu, Xialai & Chen, Junghui & Xie, Lei, 2019. "Fast economic nonlinear model predictive control strategy of Organic Rankine Cycle for waste heat recovery: Simulation-based studies," Energy, Elsevier, vol. 180(C), pages 520-534.
    20. Song, Jian & Song, Yin & Gu, Chun-wei, 2015. "Thermodynamic analysis and performance optimization of an Organic Rankine Cycle (ORC) waste heat recovery system for marine diesel engines," Energy, Elsevier, vol. 82(C), pages 976-985.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:102:y:2016:i:c:p:276-286. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.