IDEAS home Printed from https://ideas.repec.org/a/eee/ejores/v237y2014i3p1054-1066.html
   My bibliography  Save this article

A travel time estimation model for a high-level picker-to-part system with class-based storage policies

Author

Listed:
  • Pan, Jason Chao-Hsien
  • Wu, Ming-Hung
  • Chang, Wen-Liang

Abstract

Most previous related studies on warehouse configurations and operations only investigated single-level storage rack systems where the height of storage racks and the vertical movement of the picking operations are both not considered. However, in order to utilize the space efficiently, high-level storage systems are often used in warehouses in practice. This paper presents a travel time estimation model for a high-level picker-to-part system with the considerations of class-based storage policy and various routing policies. The results indicate that the proposed model appears to be sufficiently accurate for practical purposes. Furthermore, the effects of storage and routing policies on the travel time and the optimal warehouse layout are discussed in the paper.

Suggested Citation

  • Pan, Jason Chao-Hsien & Wu, Ming-Hung & Chang, Wen-Liang, 2014. "A travel time estimation model for a high-level picker-to-part system with class-based storage policies," European Journal of Operational Research, Elsevier, vol. 237(3), pages 1054-1066.
  • Handle: RePEc:eee:ejores:v:237:y:2014:i:3:p:1054-1066
    DOI: 10.1016/j.ejor.2014.02.037
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0377221714001726
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ejor.2014.02.037?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Gu, Jinxiang & Goetschalckx, Marc & McGinnis, Leon F., 2010. "Research on warehouse design and performance evaluation: A comprehensive review," European Journal of Operational Research, Elsevier, vol. 203(3), pages 539-549, June.
    2. Muppani (Muppant), Venkata Reddy & Adil, Gajendra Kumar, 2008. "A branch and bound algorithm for class based storage location assignment," European Journal of Operational Research, Elsevier, vol. 189(2), pages 492-507, September.
    3. Brynzer, H. & Johansson, M. I., 1995. "Design and performance of kitting and order picking systems," International Journal of Production Economics, Elsevier, vol. 41(1-3), pages 115-125, October.
    4. Petersen, Charles G. & Aase, Gerald, 2004. "A comparison of picking, storage, and routing policies in manual order picking," International Journal of Production Economics, Elsevier, vol. 92(1), pages 11-19, November.
    5. Le-Duc, Tho & de Koster, Rene M.B.M., 2007. "Travel time estimation and order batching in a 2-block warehouse," European Journal of Operational Research, Elsevier, vol. 176(1), pages 374-388, January.
    6. Parikh, Pratik J. & Meller, Russell D., 2010. "A travel-time model for a person-onboard order picking system," European Journal of Operational Research, Elsevier, vol. 200(2), pages 385-394, January.
    7. Schleyer, Marc & Gue, Kevin, 2012. "Throughput time distribution analysis for a one-block warehouse," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 48(3), pages 652-666.
    8. de Koster, Rene & Le-Duc, Tho & Roodbergen, Kees Jan, 2007. "Design and control of warehouse order picking: A literature review," European Journal of Operational Research, Elsevier, vol. 182(2), pages 481-501, October.
    9. Gray, Ann E. & Karmarkar, Uday S. & Seidmann, Abraham, 1992. "Design and operation of an order-consolidation warehouse: Models and application," European Journal of Operational Research, Elsevier, vol. 58(1), pages 14-36, April.
    10. Chew, Ek Peng & Tang, Loon Ching, 1999. "Travel time analysis for general item location assignment in a rectangular warehouse," European Journal of Operational Research, Elsevier, vol. 112(3), pages 582-597, February.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Çağla Cergibozan & A. Serdar Tasan, 2019. "Order batching operations: an overview of classification, solution techniques, and future research," Journal of Intelligent Manufacturing, Springer, vol. 30(1), pages 335-349, January.
    2. Li Zhou & Huwei Liu & Junhui Zhao & Fan Wang & Jianglong Yang, 2022. "Performance Analysis of Picking Routing Strategies in the Leaf Layout Warehouse," Mathematics, MDPI, vol. 10(17), pages 1-28, September.
    3. De Santis, Roberta & Montanari, Roberto & Vignali, Giuseppe & Bottani, Eleonora, 2018. "An adapted ant colony optimization algorithm for the minimization of the travel distance of pickers in manual warehouses," European Journal of Operational Research, Elsevier, vol. 267(1), pages 120-137.
    4. Krzysztof Dmytrow, 2020. "Impact of the Method of Criteria Normalisation on the Order Picking Route and Time," European Research Studies Journal, European Research Studies Journal, vol. 0(4), pages 834-851.
    5. Srinivas, Sharan & Yu, Shitao, 2022. "Collaborative order picking with multiple pickers and robots: Integrated approach for order batching, sequencing and picker-robot routing," International Journal of Production Economics, Elsevier, vol. 254(C).
    6. Zhang, Guoqing & Nishi, Tatsushi & Turner, Sarina D.O. & Oga, Keisuke & Li, Xindan, 2017. "An integrated strategy for a production planning and warehouse layout problem: Modeling and solution approaches," Omega, Elsevier, vol. 68(C), pages 85-94.
    7. van Gils, Teun & Caris, An & Ramaekers, Katrien & Braekers, Kris, 2019. "Formulating and solving the integrated batching, routing, and picker scheduling problem in a real-life spare parts warehouse," European Journal of Operational Research, Elsevier, vol. 277(3), pages 814-830.
    8. Jose Alejandro Cano & Pablo Cortés & Jesús Muñuzuri & Alexander Correa-Espinal, 2023. "Solving the picker routing problem in multi-block high-level storage systems using metaheuristics," Flexible Services and Manufacturing Journal, Springer, vol. 35(2), pages 376-415, June.
    9. Vidal Vieira, José Geraldo & Ramos Toso, Milton & da Silva, João Eduardo Azevedo Ramos & Cabral Ribeiro, Priscilla Cristina, 2017. "An AHP-based framework for logistics operations in distribution centres," International Journal of Production Economics, Elsevier, vol. 187(C), pages 246-259.
    10. van Gils, Teun & Caris, An & Ramaekers, Katrien & Braekers, Kris & de Koster, René B.M., 2019. "Designing efficient order picking systems: The effect of real-life features on the relationship among planning problems," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 125(C), pages 47-73.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Giannikas, Vaggelis & Lu, Wenrong & Robertson, Brian & McFarlane, Duncan, 2017. "An interventionist strategy for warehouse order picking: Evidence from two case studies," International Journal of Production Economics, Elsevier, vol. 189(C), pages 63-76.
    2. Çağla Cergibozan & A. Serdar Tasan, 2019. "Order batching operations: an overview of classification, solution techniques, and future research," Journal of Intelligent Manufacturing, Springer, vol. 30(1), pages 335-349, January.
    3. de Koster, Rene & Le-Duc, Tho & Roodbergen, Kees Jan, 2007. "Design and control of warehouse order picking: A literature review," European Journal of Operational Research, Elsevier, vol. 182(2), pages 481-501, October.
    4. De Santis, Roberta & Montanari, Roberto & Vignali, Giuseppe & Bottani, Eleonora, 2018. "An adapted ant colony optimization algorithm for the minimization of the travel distance of pickers in manual warehouses," European Journal of Operational Research, Elsevier, vol. 267(1), pages 120-137.
    5. Dijkstra, Arjan S. & Roodbergen, Kees Jan, 2017. "Exact route-length formulas and a storage location assignment heuristic for picker-to-parts warehouses," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 102(C), pages 38-59.
    6. Fangyu Chen & Yongchang Wei & Hongwei Wang, 2018. "A heuristic based batching and assigning method for online customer orders," Flexible Services and Manufacturing Journal, Springer, vol. 30(4), pages 640-685, December.
    7. Pardo, Eduardo G. & Gil-Borrás, Sergio & Alonso-Ayuso, Antonio & Duarte, Abraham, 2024. "Order batching problems: Taxonomy and literature review," European Journal of Operational Research, Elsevier, vol. 313(1), pages 1-24.
    8. Nilendra Singh Pawar & Subir S. Rao & Gajendra K. Adil, 2024. "Improving Order-Picking Performance in E-Commerce Warehouses through Entropy-Based Hierarchical Scattering," Sustainability, MDPI, vol. 16(14), pages 1-27, July.
    9. Pan, Jason Chao-Hsien & Shih, Po-Hsun & Wu, Ming-Hung, 2015. "Order batching in a pick-and-pass warehousing system with group genetic algorithm," Omega, Elsevier, vol. 57(PB), pages 238-248.
    10. Jiang, Min & Leung, K.H. & Lyu, Zhongyuan & Huang, George Q., 2020. "Picking-replenishment synchronization for robotic forward-reserve warehouses," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 144(C).
    11. Yu, M. & de Koster, M.B.M., 2007. "Performance Approximation and Design of Pick-and-Pass Order Picking Systems," ERIM Report Series Research in Management ERS-2007-082-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    12. Hsieh, Ling-Feng & Huang, Yi-Chen, 2011. "New batch construction heuristics to optimise the performance of order picking systems," International Journal of Production Economics, Elsevier, vol. 131(2), pages 618-630, June.
    13. Lu, Wenrong & McFarlane, Duncan & Giannikas, Vaggelis & Zhang, Quan, 2016. "An algorithm for dynamic order-picking in warehouse operations," European Journal of Operational Research, Elsevier, vol. 248(1), pages 107-122.
    14. Chen, Gang & Feng, Haolin & Luo, Kaiyi & Tang, Yanli, 2021. "Retrieval-oriented storage relocation optimization of an automated storage and retrieval system," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 155(C).
    15. van Gils, Teun & Caris, An & Ramaekers, Katrien & Braekers, Kris & de Koster, René B.M., 2019. "Designing efficient order picking systems: The effect of real-life features on the relationship among planning problems," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 125(C), pages 47-73.
    16. Masae, Makusee & Glock, Christoph H. & Vichitkunakorn, Panupong, 2021. "A method for efficiently routing order pickers in the leaf warehouse," International Journal of Production Economics, Elsevier, vol. 234(C).
    17. Izabela Kudelska & Rafal Niedbal, 2021. "The Impact of Organizational Change on the Improvement of the Picking Process in a Logistics Center – A Case Study," European Research Studies Journal, European Research Studies Journal, vol. 0(2B), pages 882-892.
    18. Thomas, Lisa M. & Meller, Russell D., 2015. "Developing design guidelines for a case-picking warehouse," International Journal of Production Economics, Elsevier, vol. 170(PC), pages 741-762.
    19. Raj, G. & Roy, D. & de Koster, R. & Bansal, V., 2024. "Stochastic modeling of integrated order fulfillment processes with delivery time promise: Order picking, batching, and last-mile delivery," European Journal of Operational Research, Elsevier, vol. 316(3), pages 1114-1128.
    20. Difrancesco, Rita Maria & van Schilt, Isabelle M. & Winkenbach, Matthias, 2021. "Optimal in-store fulfillment policies for online orders in an omni-channel retail environment," European Journal of Operational Research, Elsevier, vol. 293(3), pages 1058-1076.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:ejores:v:237:y:2014:i:3:p:1054-1066. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/eor .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.