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A travel time estimation model for a high-level picker-to-part system with class-based storage policies

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  • Pan, Jason Chao-Hsien
  • Wu, Ming-Hung
  • Chang, Wen-Liang

Abstract

Most previous related studies on warehouse configurations and operations only investigated single-level storage rack systems where the height of storage racks and the vertical movement of the picking operations are both not considered. However, in order to utilize the space efficiently, high-level storage systems are often used in warehouses in practice. This paper presents a travel time estimation model for a high-level picker-to-part system with the considerations of class-based storage policy and various routing policies. The results indicate that the proposed model appears to be sufficiently accurate for practical purposes. Furthermore, the effects of storage and routing policies on the travel time and the optimal warehouse layout are discussed in the paper.

Suggested Citation

  • Pan, Jason Chao-Hsien & Wu, Ming-Hung & Chang, Wen-Liang, 2014. "A travel time estimation model for a high-level picker-to-part system with class-based storage policies," European Journal of Operational Research, Elsevier, vol. 237(3), pages 1054-1066.
    • Handle: RePEc:eee:ejores:v:237:y:2014:i:3:p:1054-1066
    DOI: 10.1016/j.ejor.2014.02.037
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    References listed on IDEAS

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    Cited by:

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    2. Li Zhou & Huwei Liu & Junhui Zhao & Fan Wang & Jianglong Yang, 2022. "Performance Analysis of Picking Routing Strategies in the Leaf Layout Warehouse," Mathematics, MDPI, vol. 10(17), pages 1-28, September.
    3. De Santis, Roberta & Montanari, Roberto & Vignali, Giuseppe & Bottani, Eleonora, 2018. "An adapted ant colony optimization algorithm for the minimization of the travel distance of pickers in manual warehouses," European Journal of Operational Research, Elsevier, vol. 267(1), pages 120-137.
    4. Zhang, Guoqing & Nishi, Tatsushi & Turner, Sarina D.O. & Oga, Keisuke & Li, Xindan, 2017. "An integrated strategy for a production planning and warehouse layout problem: Modeling and solution approaches," Omega, Elsevier, vol. 68(C), pages 85-94.
    5. van Gils, Teun & Caris, An & Ramaekers, Katrien & Braekers, Kris, 2019. "Formulating and solving the integrated batching, routing, and picker scheduling problem in a real-life spare parts warehouse," European Journal of Operational Research, Elsevier, vol. 277(3), pages 814-830.
    6. van Gils, Teun & Caris, An & Ramaekers, Katrien & Braekers, Kris & de Koster, René B.M., 2019. "Designing efficient order picking systems: The effect of real-life features on the relationship among planning problems," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 125(C), pages 47-73.
    7. Krzysztof Dmytrow, 2020. "Impact of the Method of Criteria Normalisation on the Order Picking Route and Time," European Research Studies Journal, European Research Studies Journal, vol. 0(4), pages 834-851.
    8. Srinivas, Sharan & Yu, Shitao, 2022. "Collaborative order picking with multiple pickers and robots: Integrated approach for order batching, sequencing and picker-robot routing," International Journal of Production Economics, Elsevier, vol. 254(C).
    9. Jose Alejandro Cano & Pablo Cortés & Jesús Muñuzuri & Alexander Correa-Espinal, 2023. "Solving the picker routing problem in multi-block high-level storage systems using metaheuristics," Flexible Services and Manufacturing Journal, Springer, vol. 35(2), pages 376-415, June.
    10. Vidal Vieira, José Geraldo & Ramos Toso, Milton & da Silva, João Eduardo Azevedo Ramos & Cabral Ribeiro, Priscilla Cristina, 2017. "An AHP-based framework for logistics operations in distribution centres," International Journal of Production Economics, Elsevier, vol. 187(C), pages 246-259.

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