IDEAS home Printed from https://ideas.repec.org/a/eee/ejores/v206y2010i3p579-585.html
   My bibliography  Save this article

Analysis and design of sequencing rules for car sequencing

Author

Listed:
  • Golle, Uli
  • Boysen, Nils
  • Rothlauf, Franz

Abstract

This paper presents novel approaches for generating sequencing rules for the car sequencing (CS) problem in cases of two and multiple processing times per station. The CS problem decides on the succession of different car models launched down a mixed-model assembly line. It aims to avoid work overloads at the stations of the line by applying so-called sequencing rules, which restrict the maximum occurrence of labor-intensive options in a subsequence of a certain length. Thus to successfully avoid work overloads, suitable sequencing rules are essential. The paper shows that the only existing rule generation approach leads to sequencing rules which misclassify feasible sequences. We present a novel procedure which overcomes this drawback by generating multiple sequencing rules. Then, it is shown how to apply both procedures in case of multiple processing times per station. For both cases analytical and empirical results are derived to compare classification quality.

Suggested Citation

  • Golle, Uli & Boysen, Nils & Rothlauf, Franz, 2010. "Analysis and design of sequencing rules for car sequencing," European Journal of Operational Research, Elsevier, vol. 206(3), pages 579-585, November.
    • Handle: RePEc:eee:ejores:v:206:y:2010:i:3:p:579-585
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0377-2217(10)00218-3
    Download Restriction: Full text for ScienceDirect subscribers only
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Andreas Drexl & Alf Kimms, 2001. "Sequencing JIT Mixed-Model Assembly Lines Under Station-Load and Part-Usage Constraints," Management Science, INFORMS, vol. 47(3), pages 480-491, March.
    2. Boysen, Nils & Fliedner, Malte & Scholl, Armin, 2009. "Sequencing mixed-model assembly lines: Survey, classification and model critique," European Journal of Operational Research, Elsevier, vol. 192(2), pages 349-373, January.
    3. Solnon, Christine & Cung, Van Dat & Nguyen, Alain & Artigues, Christian, 2008. "The car sequencing problem: Overview of state-of-the-art methods and industrial case-study of the ROADEF'2005 challenge problem," European Journal of Operational Research, Elsevier, vol. 191(3), pages 912-927, December.
    4. Fliedner, Malte & Boysen, Nils, 2008. "Solving the car sequencing problem via Branch & Bound," European Journal of Operational Research, Elsevier, vol. 191(3), pages 1023-1042, December.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Golle, Uli & Rothlauf, Franz & Boysen, Nils, 2014. "Car sequencing versus mixed-model sequencing: A computational study," European Journal of Operational Research, Elsevier, vol. 237(1), pages 50-61.
    2. Karim Aroui & Gülgün Alpan & Yannick Frein, 2017. "Minimising work overload in mixed-model assembly lines with different types of operators: a case study from the truck industry," International Journal of Production Research, Taylor & Francis Journals, vol. 55(21), pages 6305-6326, November.
    3. Florian Jaehn & Sergey Kovalev & Mikhail Y. Kovalyov & Erwin Pesch, 2014. "Multiproduct batching and scheduling with buffered rework: The case of a car paint shop," Naval Research Logistics (NRL), John Wiley & Sons, vol. 61(6), pages 458-471, September.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Golle, Uli & Rothlauf, Franz & Boysen, Nils, 2014. "Car sequencing versus mixed-model sequencing: A computational study," European Journal of Operational Research, Elsevier, vol. 237(1), pages 50-61.
    2. Uli Golle & Franz Rothlauf & Nils Boysen, 2015. "Iterative beam search for car sequencing," Annals of Operations Research, Springer, vol. 226(1), pages 239-254, March.
    3. Parames Chutima & Sathaporn Olarnviwatchai, 2018. "A multi-objective car sequencing problem on two-sided assembly lines," Journal of Intelligent Manufacturing, Springer, vol. 29(7), pages 1617-1636, October.
    4. Pontes, Lara & Neves, Carlos & Subramanian, Anand & Battarra, Maria, 2024. "The maximum length car sequencing problem," European Journal of Operational Research, Elsevier, vol. 316(2), pages 707-717.
    5. Boysen, Nils & Scholl, Armin & Wopperer, Nico, 2012. "Resequencing of mixed-model assembly lines: Survey and research agenda," European Journal of Operational Research, Elsevier, vol. 216(3), pages 594-604.
    6. Marcel Lehmann & Heinrich Kuhn, 2020. "Modeling and analyzing sequence stability in flexible automotive production systems," Flexible Services and Manufacturing Journal, Springer, vol. 32(2), pages 366-394, June.
    7. Janis Brammer & Bernhard Lutz & Dirk Neumann, 2022. "Stochastic mixed model sequencing with multiple stations using reinforcement learning and probability quantiles," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 44(1), pages 29-56, March.
    8. Florian Jaehn & Sergey Kovalev & Mikhail Y. Kovalyov & Erwin Pesch, 2014. "Multiproduct batching and scheduling with buffered rework: The case of a car paint shop," Naval Research Logistics (NRL), John Wiley & Sons, vol. 61(6), pages 458-471, September.
    9. Boysen, Nils & Fliedner, Malte & Scholl, Armin, 2009. "The product rate variation problem and its relevance in real world mixed-model assembly lines," European Journal of Operational Research, Elsevier, vol. 197(2), pages 818-824, September.
    10. Iwona Paprocka & Damian Krenczyk, 2023. "On Energy Consumption and Productivity in a Mixed-Model Assembly Line Sequencing Problem," Energies, MDPI, vol. 16(20), pages 1-19, October.
    11. Boysen, Nils & Bock, Stefan, 2011. "Scheduling just-in-time part supply for mixed-model assembly lines," European Journal of Operational Research, Elsevier, vol. 211(1), pages 15-25, May.
    12. Staeblein, Thomas & Aoki, Katsuki, 2015. "Planning and scheduling in the automotive industry: A comparison of industrial practice at German and Japanese makers," International Journal of Production Economics, Elsevier, vol. 162(C), pages 258-272.
    13. Thorben Krueger & Achim Koberstein & Norbert Bittner, 2022. "Anticipating technical car sequencing rules in the master production scheduling of mixed-model assembly lines," Flexible Services and Manufacturing Journal, Springer, vol. 34(2), pages 351-407, June.
    14. Buergin, Jens & Hammerschmidt, Andreas & Hao, Han & Kramer, Sergej & Tutsch, Hansjoerg & Lanza, Gisela, 2019. "Robust order planning with planned orders for multi-variant series production in a production network," International Journal of Production Economics, Elsevier, vol. 210(C), pages 107-119.
    15. Karim Aroui & Gülgün Alpan & Yannick Frein, 2017. "Minimising work overload in mixed-model assembly lines with different types of operators: a case study from the truck industry," International Journal of Production Research, Taylor & Francis Journals, vol. 55(21), pages 6305-6326, November.
    16. Elahi, Mirza M. Lutfe & Rajpurohit, Karthik & Rosenberger, Jay M. & Zaruba, Gergely & Priest, John, 2015. "Optimizing real-time vehicle sequencing of a paint shop conveyor system," Omega, Elsevier, vol. 55(C), pages 61-72.
    17. Simon Emde & Lukas Polten, 2019. "Sequencing assembly lines to facilitate synchronized just-in-time part supply," Journal of Scheduling, Springer, vol. 22(6), pages 607-621, December.
    18. Giard, Vincent & Jeunet, Jully, 2010. "Optimal sequencing of mixed models with sequence-dependent setups and utility workers on an assembly line," International Journal of Production Economics, Elsevier, vol. 123(2), pages 290-300, February.
    19. Bautista, Joaquín & Alfaro, Rocío & Batalla, Cristina, 2015. "Modeling and solving the mixed-model sequencing problem to improve productivity," International Journal of Production Economics, Elsevier, vol. 161(C), pages 83-95.
    20. Boysen, Nils & Fliedner, Malte, 2007. "Comments on "Solving real car sequencing problems with ant colony optimization"," European Journal of Operational Research, Elsevier, vol. 182(1), pages 466-468, October.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:ejores:v:206:y:2010:i:3:p:579-585. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/eor .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.