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Pressure Drop Optimization of the Main Steam and Reheat Steam System of a 1000 MW Secondary Reheat Unit

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  • Yanfeng Li

    (MOE Key Laboratory of Regional Energy and Environmental Systems Optimization, College of Environmental Science and Engineering, North China Electric Power University, Beijing 102206, China
    State Key Joint Laboratory of Environmental Simulation and Pollution Control, School of Environment, Beijing Normal University, Beijing 100875, China)

  • Jingru Liu

    (Shandong Electric Power Engineering Consulting Institute Corp., Ltd., Jinan 250013, China)

  • Guohe Huang

    (MOE Key Laboratory of Regional Energy and Environmental Systems Optimization, College of Environmental Science and Engineering, North China Electric Power University, Beijing 102206, China)

Abstract

The pressure drop of a main steam and reheat steam system should be optimized during the design and operation of a thermal power plant to minimize operation costs. In this study, the pressure drop of the main steam pipe and reheat steam pipe of a 1000 MW secondary reheat unit are optimized by modulating the operation parameters and the cost of operation is explored. Optimal pipe specifications were achieved by selecting a bend pipe and optimizing the pipe specifications. The pressure loss of the main steam pipeline was optimized to 2.61% compared with the conventional pressure drop (5%), the heat consumption of steam turbine was reduced by about 0.63 kJ/(kW·h), the standard coal consumption was minimized by about 0.024 g/(kW·h), and the total income in 20 years is approximated to be CNY 217,700. The primary reheat system was optimized to 4.88%, the steam turbine heat consumption was reduced by about 7.13 kJ/(kW·h), the standard coal consumption decreased by about 0.276 g/(kW·h), and the total income in 20 years is projected to be CNY 20.872 million after the optimization of the pressure drop. The secondary reheat system was optimized to 8.13%, the steam turbine heat consumption was reduced by about 7.86 kJ/(kW·h), the standard coal consumption decreased by about 0.304 g/(kW·h), and the total income in 20 years is projected to be CNY 22.7232 million after the optimization of the pressure drop. The research results of the present study provide a guide for the design and operation of secondary reheat units to achieve an effective operation and minimize costs.

Suggested Citation

  • Yanfeng Li & Jingru Liu & Guohe Huang, 2022. "Pressure Drop Optimization of the Main Steam and Reheat Steam System of a 1000 MW Secondary Reheat Unit," Energies, MDPI, vol. 15(9), pages 1-15, April.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:9:p:3279-:d:806152
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    References listed on IDEAS

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    Cited by:

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    2. Dabwan, Yousef N. & Zhang, Liang & Pei, Gang, 2023. "A novel inlet air cooling system to improve the performance of intercooled gas turbine combined cycle power plants in hot regions," Energy, Elsevier, vol. 283(C).

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