IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v324y2022ics0306261922010455.html
   My bibliography  Save this article

Three-dimensional multi-field digital twin technology for proton exchange membrane fuel cells

Author

Listed:
  • Bai, Fan
  • Quan, Hong-Bing
  • Yin, Ren-Jie
  • Zhang, Zhuo
  • Jin, Shu-Qi
  • He, Pu
  • Mu, Yu-Tong
  • Gong, Xiao-Ming
  • Tao, Wen-Quan

Abstract

In times of the commercialization process of proton exchange membrane fuel cells (PEMFCs), a full knowledge of in-situ state in PEMFCs is of critical significance to the in-situ operational process and the evaluation of material stage and potential damage. The conventional experimental observation and in-situ prediction models can only obtain very limited information while the computational fluid dynamics approach takes too long time to get the detailed information. To reach a full knowledge of PEMFC real-time state, a novel 3D multi-physics digital twin model for PEMFCs is proposed based on the proper orthogonal decomposition (POD) method. In the model, firstly, for one kind of PEMFC, 139 ex-situ snapshots are designed and simulated based on the three-dimensional two-phase non-isothermal numerical model with the assumption of liquid pressure continuity in the whole membrane electrode assembly. Then the modes of each field in snapshots are extracted by singular value decomposition method using Jacobi algorithm. Finally, the coefficients in the POD prediction equation are obtained by using the multivariate adaptive regression splines. The digital twin results of voltage, temperature, membrane water content and liquid water saturation fields are exhibited and analyzed. Results suggest that for the studied PEMFC, the digital twin technique can capture the global values and the local distribution characteristics of each above physical fields well in 0.913 s. The mean global deviations of the above four fields of 20 groups of random conditions within wide current density and operational condition ranges are 5.7 %, 1.3 %, 8.9 % and 12.0 % respectively. Even though the practical results can only be applied for the studied PEMFC, the proposed methodology has its general application range.

Suggested Citation

  • Bai, Fan & Quan, Hong-Bing & Yin, Ren-Jie & Zhang, Zhuo & Jin, Shu-Qi & He, Pu & Mu, Yu-Tong & Gong, Xiao-Ming & Tao, Wen-Quan, 2022. "Three-dimensional multi-field digital twin technology for proton exchange membrane fuel cells," Applied Energy, Elsevier, vol. 324(C).
    • Handle: RePEc:eee:appene:v:324:y:2022:i:c:s0306261922010455
    DOI: 10.1016/j.apenergy.2022.119763
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261922010455
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2022.119763?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Xia, Lingchao & Ni, Meng & Xu, Qidong & Xu, Haoran & Zheng, Keqing, 2021. "Optimization of catalyst layer thickness for achieving high performance and low cost of high temperature proton exchange membrane fuel cell," Applied Energy, Elsevier, vol. 294(C).
    2. Li, Yong & Yang, Jie & Song, Jian, 2017. "Structure models and nano energy system design for proton exchange membrane fuel cells in electric energy vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 67(C), pages 160-172.
    3. Jeon, Seung Won & Cha, Dowon & Kim, Hyung Soon & Kim, Yongchan, 2016. "Analysis of the system efficiency of an intermediate temperature proton exchange membrane fuel cell at elevated temperature and relative humidity conditions," Applied Energy, Elsevier, vol. 166(C), pages 165-173.
    4. Möhren, S. & Meyer, J. & Krause, H. & Saars, L., 2021. "A multiperiod approach for waste heat and renewable energy integration of industrial sites," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    5. He, Pu & Mu, Yu-Tong & Park, Jae Wan & Tao, Wen-Quan, 2020. "Modeling of the effects of cathode catalyst layer design parameters on performance of polymer electrolyte membrane fuel cell," Applied Energy, Elsevier, vol. 277(C).
    6. Jiao, Kui & Bachman, John & Zhou, Yibo & Park, Jae Wan, 2014. "Effect of induced cross flow on flow pattern and performance of proton exchange membrane fuel cell," Applied Energy, Elsevier, vol. 115(C), pages 75-82.
    7. Keller, Nico & von Unwerth, Thomas, 2022. "Advanced parametric model for analysis of the influence of channel cross section dimensions and clamping pressure on current density distribution in PEMFC," Applied Energy, Elsevier, vol. 307(C).
    8. Yekini Suberu, Mohammed & Wazir Mustafa, Mohd & Bashir, Nouruddeen, 2014. "Energy storage systems for renewable energy power sector integration and mitigation of intermittency," Renewable and Sustainable Energy Reviews, Elsevier, vol. 35(C), pages 499-514.
    9. Hu, Junming & Li, Jianqiu & Xu, Liangfei & Huang, Fusen & Ouyang, Minggao, 2016. "Analytical calculation and evaluation of water transport through a proton exchange membrane fuel cell based on a one-dimensional model," Energy, Elsevier, vol. 111(C), pages 869-883.
    10. Moreira, Marcos V. & da Silva, Gisele E., 2009. "A practical model for evaluating the performance of proton exchange membrane fuel cells," Renewable Energy, Elsevier, vol. 34(7), pages 1734-1741.
    11. Wu, Horng-Wen & Ku, Hui-Wen, 2011. "The optimal parameters estimation for rectangular cylinders installed transversely in the flow channel of PEMFC from a three-dimensional PEMFC model and the Taguchi method," Applied Energy, Elsevier, vol. 88(12), pages 4879-4890.
    12. Ying Tian & Qiang Zou & Jin Han, 2021. "Data-Driven Fault Diagnosis for Automotive PEMFC Systems Based on the Steady-State Identification," Energies, MDPI, vol. 14(7), pages 1-17, March.
    13. Liu, Jia Xing & Guo, Hang & Ye, Fang & Ma, Chong Fang, 2017. "Two-dimensional analytical model of a proton exchange membrane fuel cell," Energy, Elsevier, vol. 119(C), pages 299-308.
    14. Saadi, A. & Becherif, M. & Aboubou, A. & Ayad, M.Y., 2013. "Comparison of proton exchange membrane fuel cell static models," Renewable Energy, Elsevier, vol. 56(C), pages 64-71.
    15. Gautam Gowrisankaran & Stanley S. Reynolds & Mario Samano, 2016. "Intermittency and the Value of Renewable Energy," Journal of Political Economy, University of Chicago Press, vol. 124(4), pages 1187-1234.
    16. Lin, Rui & Zhong, Di & Lan, Shunbo & Guo, Rong & Ma, Yunyang & Cai, Xin, 2021. "Experimental validation for enhancement of PEMFC cold start performance: Based on the optimization of micro porous layer," Applied Energy, Elsevier, vol. 300(C).
    17. Perng, Shiang-Wuu & Wu, Horng-Wen, 2015. "A three-dimensional numerical investigation of trapezoid baffles effect on non-isothermal reactant transport and cell net power in a PEMFC," Applied Energy, Elsevier, vol. 143(C), pages 81-95.
    18. Fei Tao & Qinglin Qi, 2019. "Make more digital twins," Nature, Nature, vol. 573(7775), pages 490-491, September.
    19. Kang, Sanggyu, 2015. "Quasi-three dimensional dynamic modeling of a proton exchange membrane fuel cell with consideration of two-phase water transport through a gas diffusion layer," Energy, Elsevier, vol. 90(P2), pages 1388-1400.
    20. Kui Jiao & Jin Xuan & Qing Du & Zhiming Bao & Biao Xie & Bowen Wang & Yan Zhao & Linhao Fan & Huizhi Wang & Zhongjun Hou & Sen Huo & Nigel P. Brandon & Yan Yin & Michael D. Guiver, 2021. "Designing the next generation of proton-exchange membrane fuel cells," Nature, Nature, vol. 595(7867), pages 361-369, July.
    21. Rahman, Md Azimur & Sarker, Mrittunjoy & Mojica, Felipe & Chuang, Po-Ya Abel, 2022. "A physics-based 1-D PEMFC model for simulating two-phase water transport in the electrode and gas diffusion media," Applied Energy, Elsevier, vol. 316(C).
    22. Mohamed Derbeli & Cristian Napole & Oscar Barambones, 2021. "Machine Learning Approach for Modeling and Control of a Commercial Heliocentris FC50 PEM Fuel Cell System," Mathematics, MDPI, vol. 9(17), pages 1-18, August.
    23. Hua, Zhiguang & Zheng, Zhixue & Péra, Marie-Cécile & Gao, Fei, 2020. "Remaining useful life prediction of PEMFC systems based on the multi-input echo state network," Applied Energy, Elsevier, vol. 265(C).
    24. Pei, Pucheng & Li, Yuehua & Xu, Huachi & Wu, Ziyao, 2016. "A review on water fault diagnosis of PEMFC associated with the pressure drop," Applied Energy, Elsevier, vol. 173(C), pages 366-385.
    25. Ozen, Dilek Nur & Timurkutluk, Bora & Altinisik, Kemal, 2016. "Effects of operation temperature and reactant gas humidity levels on performance of PEM fuel cells," Renewable and Sustainable Energy Reviews, Elsevier, vol. 59(C), pages 1298-1306.
    26. Li, Wenkai & Zhang, Qinglei & Wang, Chao & Yan, Xiaohui & Shen, Shuiyun & Xia, Guofeng & Zhu, Fengjuan & Zhang, Junliang, 2017. "Experimental and numerical analysis of a three-dimensional flow field for PEMFCs," Applied Energy, Elsevier, vol. 195(C), pages 278-288.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhiming Zhang & Sai Wu & Kunpeng Li & Jiaming Zhou & Caizhi Zhang & Guofeng Wang & Tong Zhang, 2022. "An Effective Force-Temperature-Humidity Coupled Modeling for PEMFC Performance Parameter Matching by Using CFD and FEA Co-Simulation," Sustainability, MDPI, vol. 14(21), pages 1-18, November.
    2. Markus Pollak & Philipp Bekemeyer & Nicholas Lemke & Wilhelm Tegethoff & Juergen Koehler, 2023. "Analysis of Surrogate Models for Vapour Transport and Distribution in a Hollow Fibre Membrane Humidifier," Energies, MDPI, vol. 16(6), pages 1-23, March.
    3. Lyu, Xingbao & Yuan, Yi & Ning, Wenjing & Chen, Li & Tao, Wen-Quan, 2024. "Investigation and optimization of PEMFC-CHP systems based on Chinese residential thermal and electrical consumption data," Applied Energy, Elsevier, vol. 356(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Baricci, Andrea & Mereu, Riccardo & Messaggi, Mirko & Zago, Matteo & Inzoli, Fabio & Casalegno, Andrea, 2017. "Application of computational fluid dynamics to the analysis of geometrical features in PEM fuel cells flow fields with the aid of impedance spectroscopy," Applied Energy, Elsevier, vol. 205(C), pages 670-682.
    2. Chen, Hao & Guo, Hang & Ye, Fang & MA, Chong Fang, 2022. "Cell performance and flow losses of proton exchange membrane fuel cells with orientated-type flow channels," Renewable Energy, Elsevier, vol. 181(C), pages 1338-1352.
    3. Wu, Horng-Wen, 2016. "A review of recent development: Transport and performance modeling of PEM fuel cells," Applied Energy, Elsevier, vol. 165(C), pages 81-106.
    4. Guo, Hang & Zhao, Qiang & Ye, Fang, 2022. "An experimental study on gas and liquid two-phase flow in orientated-type flow channels of proton exchange membrane fuel cells by using a side-view method," Renewable Energy, Elsevier, vol. 188(C), pages 603-618.
    5. Zhang, Xian-Wen & Wang, Xue-Jian & Cheng, Xiao-Zhang & Jin, Lei & Zhu, Jian-Wei & Zhou, Tao-Tao, 2020. "Numerical analysis of global and local performance variations of proton exchange membrane fuel cell with different bend layouts and flow directions," Energy, Elsevier, vol. 207(C).
    6. Wu, Horng-Wen & Shih, Gin-Jang & Chen, Yi-Bin, 2018. "Effect of operational parameters on transport and performance of a PEM fuel cell with the best protrusive gas diffusion layer arrangement," Applied Energy, Elsevier, vol. 220(C), pages 47-58.
    7. Li, Bing & Wan, Kechuang & Xie, Meng & Chu, Tiankuo & Wang, Xiaolei & Li, Xiang & Yang, Daijun & Ming, Pingwen & Zhang, Cunman, 2022. "Durability degradation mechanism and consistency analysis for proton exchange membrane fuel cell stack," Applied Energy, Elsevier, vol. 314(C).
    8. Siwen Gu & Jiaan Wang & Xinmin You & Yu Zhuang, 2023. "Investigating the Parameter-Driven Cathode Gas Diffusion of PEMFCs with a Piecewise Linearization Model," Energies, MDPI, vol. 16(9), pages 1-12, April.
    9. Gong, Fan & Yang, Xiaolong & Zhang, Xun & Mao, Zongqiang & Gao, Weitao & Wang, Cheng, 2023. "The study of Tesla valve flow field on the net power of proton exchange membrane fuel cell," Applied Energy, Elsevier, vol. 329(C).
    10. Qiao, Jia Nan & Guo, Hang & Ye, Fang & Chen, Hao, 2024. "A nonlinear contraction channel design inspired by typical mathematical curves: Boosting net power and water discharge of PEM fuel cells," Applied Energy, Elsevier, vol. 357(C).
    11. Kang, Zhenye & Wang, Hao & Liu, Yanrong & Mo, Jingke & Wang, Min & Li, Jing & Tian, Xinlong, 2022. "Exploring and understanding the internal voltage losses through catalyst layers in proton exchange membrane water electrolysis devices," Applied Energy, Elsevier, vol. 317(C).
    12. Yin, Yan & Wu, Shiyu & Qin, Yanzhou & Otoo, Obed Nenyi & Zhang, Junfeng, 2020. "Quantitative analysis of trapezoid baffle block sloping angles on oxygen transport and performance of proton exchange membrane fuel cell," Applied Energy, Elsevier, vol. 271(C).
    13. Yulin Wang & Xiangling Liao & Guokun Liu & Haokai Xu & Chao Guan & Huixuan Wang & Hua Li & Wei He & Yanzhou Qin, 2023. "Review of Flow Field Designs for Polymer Electrolyte Membrane Fuel Cells," Energies, MDPI, vol. 16(10), pages 1-54, May.
    14. Wang, Bowen & Wu, Kangcheng & Xi, Fuqiang & Xuan, Jin & Xie, Xu & Wang, Xiaoyang & Jiao, Kui, 2019. "Numerical analysis of operating conditions effects on PEMFC with anode recirculation," Energy, Elsevier, vol. 173(C), pages 844-856.
    15. Yang, Yuting, 2022. "Electricity interconnection with intermittent renewables," Journal of Environmental Economics and Management, Elsevier, vol. 113(C).
    16. Lu, Guolong & Fan, Wenxuan & Lu, Dafeng & Zhao, Taotao & Wu, Qianqian & Liu, Mingxin & Liu, Zhenning, 2024. "Lung-inspired hybrid flow field to enhance PEMFC performance: A case of dual optimization by response surface and artificial intelligence," Applied Energy, Elsevier, vol. 355(C).
    17. Ahmed Mohmed Dafalla & Lin Wei & Bereket Tsegai Habte & Jian Guo & Fangming Jiang, 2022. "Membrane Electrode Assembly Degradation Modeling of Proton Exchange Membrane Fuel Cells: A Review," Energies, MDPI, vol. 15(23), pages 1-26, December.
    18. Yao, Jing & Wu, Zhen & Wang, Huan & Yang, Fusheng & Xuan, Jin & Xing, Lei & Ren, Jianwei & Zhang, Zaoxiao, 2022. "Design and multi-objective optimization of low-temperature proton exchange membrane fuel cells with efficient water recovery and high electrochemical performance," Applied Energy, Elsevier, vol. 324(C).
    19. Li, Xiang & Tang, Fumin & Wang, Qianqian & Li, Bing & Dai, Haifeng & Chang, Guofeng & Zhang, Cunman & Ming, Pingwen, 2023. "Effect of cathode catalyst layer on proton exchange membrane fuel cell performance: Considering the spatially variable distribution," Renewable Energy, Elsevier, vol. 212(C), pages 644-654.
    20. Hoang Nghia Vu & Dinh Hoang Trinh & Dat Truong Le Tri & Sangseok Yu, 2023. "Bypass Configurations of Membrane Humidifiers for Water Management in PEM Fuel Cells," Energies, MDPI, vol. 16(19), pages 1-17, October.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:324:y:2022:i:c:s0306261922010455. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.