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Design and operating evaluation of a finned shell-and-tube thermal energy storage unit filled with metal foam

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  • Yang, Xiaohu
  • Yu, Jiabang
  • Xiao, Tian
  • Hu, Zehuan
  • He, Ya-Ling

Abstract

This paper introduced a further heat transfer enhancement technique by inserting porous metal foam into the fin interstitials for a shell-and-tube thermal energy storage unit. The energy charging/discharging were evaluated by means of indicators including complete melting/solidification time, heat transfer coefficient, temperature response and energy storage density. To squarely justify the contribution of fin and metal foam to phase change improvement, smooth tube, finned tube and metal foam tube were examined for comparison, as well. The thermal performance of the four thermal energy storage units were evaluated by numerical models that was validated by comparison with experimental results. Based on the smooth tube, the complete melting/solidification time significantly decreased by 85.83% and 95.83%, and the average heat flux increased by 655.09% and 1834.61%, and the mean Nusselt number greatly increased by 795.93% and 4731.99%, at an inlet velocity of 0.15 m/s for heat transfer fluid. In addition, the charging/discharging capacity of the four thermal energy storage units can be significantly enhanced by increasing the flow rate. The proposed novel finned shell-and-tube thermal energy storage unit filled with metal foam outperformed other competing heat transfer structures, favoring the potentials for further advances in thermal energy storage applications.

Suggested Citation

  • Yang, Xiaohu & Yu, Jiabang & Xiao, Tian & Hu, Zehuan & He, Ya-Ling, 2020. "Design and operating evaluation of a finned shell-and-tube thermal energy storage unit filled with metal foam," Applied Energy, Elsevier, vol. 261(C).
    • Handle: RePEc:eee:appene:v:261:y:2020:i:c:s0306261919320720
    DOI: 10.1016/j.apenergy.2019.114385
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    12. Zhang, Shuai & Yan, Yuying, 2023. "Energy, exergy and economic analysis of ceramic foam-enhanced molten salt as phase change material for medium- and high-temperature thermal energy storage," Energy, Elsevier, vol. 262(PA).
    13. Lv, Laiquan & Huang, Shengyao & Zou, Yang & Wang, Xinyi & Zhou, Hao, 2024. "Thermal performance investigation of a medium-temperature pilot-scale latent heat thermal energy storage system: The constant and step temperatures charging and discharging," Renewable Energy, Elsevier, vol. 225(C).
    14. Zhao, B.C. & Wang, R.Z., 2020. "A novel 3-D model of an industrial-scale tube-fin latent heat storage using salt hydrates with supercooling: A model validation," Energy, Elsevier, vol. 213(C).
    15. Ye, Yang & Lu, Jianfeng & Ding, Jing & Wang, Weilong & Yan, Jinyue, 2022. "Performance improvement of metal hydride hydrogen storage tanks by using phase change materials," Applied Energy, Elsevier, vol. 320(C).
    16. Hong, Yuxiang & Cheng, Zihao & Li, Qing & Du, Juan, 2024. "Energy storage, thermal-hydraulic, and thermodynamic characteristics of a latent thermal energy storage system with 180-degree bifurcated fractal fins," Energy, Elsevier, vol. 297(C).
    17. Zuo, Hongyang & Wu, Mingyang & Zeng, Kuo & Zhou, Yuan & Kong, Jiayue & Qiu, Yi & Lin, Meng & Flamant, Gilles, 2021. "Numerical investigation and optimal design of partially filled sectorial metal foam configuration in horizontal latent heat storage unit," Energy, Elsevier, vol. 237(C).
    18. Cui, Wei & Si, Tianyu & Li, Xiangxuan & Li, Xinyi & Lu, Lin & Ma, Ting & Wang, Qiuwang, 2022. "Heat transfer enhancement of phase change materials embedded with metal foam for thermal energy storage: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 169(C).
    19. Zhanjun Guo & Wu Zhou & Sen Liu & Zhangyang Kang & Rufei Tan, 2023. "Effects of Geometric Parameters and Heat-Transfer Fluid Injection Direction on Enhanced Phase-Change Energy Storage in Vertical Shell-and-Tube System," Sustainability, MDPI, vol. 15(17), pages 1-21, August.
    20. Hamidi, E. & Ganesan, P.B. & Sharma, R.K. & Yong, K.W., 2023. "Computational study of heat transfer enhancement using porous foams with phase change materials: A comparative review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 176(C).
    21. Yang Ye & Ziyang Zhang & Yuanyuan Zhang & Jingjing Liu & Kai Yan & Honghui Cheng, 2024. "Parametric Analysis of a Novel Array-Type Hydrogen Storage Reactor with External Water-Cooled Jacket Heat Exchange," Energies, MDPI, vol. 17(21), pages 1-12, October.
    22. Yao, Shouguang & Huang, Xinyu, 2021. "Study on solidification performance of PCM by longitudinal triangular fins in a triplex-tube thermal energy storage system," Energy, Elsevier, vol. 227(C).

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