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Maximization of performance in multi-tube latent heat storage – Optimization of fins topology, effect of materials selection and flow arrangements

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  • Pizzolato, Alberto
  • Sharma, Ashesh
  • Ge, Ruihuan
  • Maute, Kurt
  • Verda, Vittorio
  • Sciacovelli, Adriano

Abstract

This paper addresses the need of multi-tube latent heat thermal storage (LHTES) systems with enhanced heat transfer performance. Uniquely, this work draws from topology optimization method for thermal energy storage to search for the optimal configuration of fins in multi-tube LHTES systems with different phase change materials (PCMs), flow arrangements and design constraints. The design freedom of topology optimization allows the discovery of innovative LHTES designs and elucidate the link between design and physical processes occurring during charging/discharging. Three key results of this study are: i) the optimized fin design is tightly connected to the type of storage duty cycle, which demonstrates the necessity to account for realistic operating conditions in the optimization process. ii) The fin material should be chosen in parallel with the layout of the fins and not sequentially as commonly done; this indicates that the optimization of LHTES systems is a co-design challenge. iii) Topology optimized multi-tube LHTES units surpass in performance fins optimized for a single-tube configuration in a multi-tube unit. Finally, this work demonstrates for the first time the manufacturability of topology-optimized LHTES units by using 3D printing.

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  • Pizzolato, Alberto & Sharma, Ashesh & Ge, Ruihuan & Maute, Kurt & Verda, Vittorio & Sciacovelli, Adriano, 2020. "Maximization of performance in multi-tube latent heat storage – Optimization of fins topology, effect of materials selection and flow arrangements," Energy, Elsevier, vol. 203(C).
    • Handle: RePEc:eee:energy:v:203:y:2020:i:c:s0360544219303548
    DOI: 10.1016/j.energy.2019.02.155
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    2. See, Y.S. & Ho, J.Y. & Leong, K.C. & Wong, T.N., 2022. "Experimental investigation of a topology-optimized phase change heat sink optimized for natural convection," Applied Energy, Elsevier, vol. 314(C).
    3. Ait Laasri, Imad & Charai, Mouatassim & Mghazli, Mohamed Oualid & Outzourhit, Abdelkader, 2024. "Energy performance assessment of a novel enhanced solar thermal system with topology optimized latent heat thermal energy storage unit for domestic water heating," Renewable Energy, Elsevier, vol. 224(C).
    4. Fei Ma & Tianji Zhu & Yalin Zhang & Xinli Lu & Wei Zhang & Feng Ma, 2023. "A Review on Heat Transfer Enhancement of Phase Change Materials Using Fin Tubes," Energies, MDPI, vol. 16(1), pages 1-25, January.
    5. Huang, Yongping & Liu, Xiangdong, 2021. "Charging and discharging enhancement of a vertical latent heat storage unit by fractal tree-shaped fins," Renewable Energy, Elsevier, vol. 174(C), pages 199-217.
    6. Huang, Xinyu & Li, Fangfei & Xiao, Tian & Guo, Junfei & Wang, Fan & Gao, Xinyu & Yang, Xiaohu & He, Ya-Ling, 2023. "Investigation and optimization of solidification performance of a triplex-tube latent heat thermal energy storage system by rotational mechanism," Applied Energy, Elsevier, vol. 331(C).
    7. Tian, Yang & Liu, Xianglei & Zheng, Hangbin & Xu, Qiao & Zhu, Zhonghui & Luo, Qinyang & Song, Chao & Gao, Ke & Yao, Haichen & Dang, Chunzhuo & Xuan, Yimin, 2022. "Artificial mitochondrion for fast latent heat storage: Experimental study and lattice Boltzmann simulation," Energy, Elsevier, vol. 245(C).
    8. Wang, Jiahao & Liu, Xiaomin & Desideri, Umberto, 2024. "Performance improvement evaluation of latent heat energy storage units using improved bi-objective topology optimization method," Applied Energy, Elsevier, vol. 364(C).
    9. Li, Chuan & Li, Qi & Ge, Ruihuan, 2023. "Comparison of performance enhancement in a shell and tube based latent heat thermal energy storage device containing different structured fins," Renewable Energy, Elsevier, vol. 206(C), pages 994-1006.
    10. Zhao, Y. & Zhao, C.Y. & Markides, C.N. & Wang, H. & Li, W., 2020. "Medium- and high-temperature latent and thermochemical heat storage using metals and metallic compounds as heat storage media: A technical review," Applied Energy, Elsevier, vol. 280(C).
    11. Ait Laasri, Imad & Es-sakali, Niima & Charai, Mouatassim & Mghazli, Mohamed Oualid & Outzourhit, Abdelkader, 2024. "Recent progress, limitations, and future directions of macro-encapsulated phase change materials for building applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 199(C).

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