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Process design and economics for production of advanced biofuels from genetically modified lipid-producing sorghum

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  • Fasahati, Peyman
  • Liu, J. Jay
  • Ohlrogge, John B.
  • Saffron, Christopher M.

Abstract

This study evaluates the potential for making advanced biofuels from genetically modified (GM) lipid–producing sorghum. A biodiesel coproduction process is developed to extract, purify, and upgrade lipids to diesel fuel while carbohydrates are utilized for making ethanol through acid thermal pretreatment, enzymatic hydrolysis, and fermentation. To assess the advantages of coproducing biodiesel from GM–sorghum, process economics are compared to a cellulosic ethanol biorefinery receiving non-GM sorghum. Minimum ethanol selling prices (MESP) that reach a breakeven point after 30 years of service life are calculated as an economic index to compare the two processes. Results indicate that biodiesel coproduction improves the economics by lowering the MESP from $3.08/gal for the ethanol-only process to $2.46/gal. Sensitivity analyses reveal that increasing sorghum’s lipid content, increasing the lipid extraction efficiency, and reducing the solvent-to-solids ratio in lipid extraction columns are the most important process parameters to further enhance technoeconomics. Analyses indicate that a lipid content above 13 wt% (dry basis) or a biomass price less than $65/Mg (dry basis) will result in a 2014 ethanol wholesale price of $2.25/gal for the coproduction process.

Suggested Citation

  • Fasahati, Peyman & Liu, J. Jay & Ohlrogge, John B. & Saffron, Christopher M., 2019. "Process design and economics for production of advanced biofuels from genetically modified lipid-producing sorghum," Applied Energy, Elsevier, vol. 239(C), pages 1459-1470.
    • Handle: RePEc:eee:appene:v:239:y:2019:i:c:p:1459-1470
    DOI: 10.1016/j.apenergy.2019.01.143
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    2. Safaripour, Maryam & Saidi, Majid & Nodeh, Hamid Rashidi, 2023. "Synthesis and application of barium tin oxide-reduced graphene oxide nanocomposite as a highly stable heterogeneous catalyst for the biodiesel production," Renewable Energy, Elsevier, vol. 217(C).
    3. Fasahati, Peyman & Wu, Wenzhao & Maravelias, Christos T., 2019. "Process synthesis and economic analysis of cyanobacteria biorefineries: A superstructure-based approach," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    4. Hanaoka, Toshiaki & Fujimoto, Shinji & Kihara, Hideyuki, 2021. "Evaluation of n-butene synthesis from dimethyl ether in the production of 1,3-butadiene from lignin: A techno-economic analysis," Renewable Energy, Elsevier, vol. 163(C), pages 964-973.
    5. Vasilakou, Konstantina & Nimmegeers, Philippe & Thomassen, Gwenny & Billen, Pieter & Van Passel, Steven, 2023. "Assessing the future of second-generation bioethanol by 2030 – A techno-economic assessment integrating technology learning curves," Applied Energy, Elsevier, vol. 344(C).

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