IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v204y2017icp626-640.html
   My bibliography  Save this article

Thermo-economic analysis of integrated membrane-SMR ITM-oxy-combustion hydrogen and power production plant

Author

Listed:
  • Sanusi, Yinka S.
  • Mokheimer, Esmail M.A.
  • Habib, Mohamed A.

Abstract

The demand for hydrogen has greatly increased in the last decade due to the stringent regulations enacted to address environmental pollution concerns. Natural gas reforming is currently the most mature technology for large-scale hydrogen production. However, it is usually associated with greenhouse gas emissions. As part of the strategies to reduce greenhouse gas emissions, new designs need to be developed to integrate hydrogen production facilities that are based on natural gas reforming with carbon capture facilities. In this study, we carried out energy, exergy and economic analysis of hydrogen production in a steam methane reforming reactor integrated with an oxy-combustion plant for co-production of power and hydrogen. The results show that the overall system efficiency and hydrogen production efficiency monotonically increase with increasing the combustor exit temperature (CET), increasing the amount of hydrogen extracted and decreasing the auxiliary fuel added to the system. The optimal thermo-economic operating conditions of the system were obtained as reformer pressure of 15bar, auxiliary fuel factor of 0.8 and hydrogen extraction factor of 0.6. The production cost of hydrogen using the proposed system, under these optimal operating conditions, is within the range suggested by the International Energy Agency (IEA). Further analysis shows that the capital cost of the membrane-air separation unit (ITM) has the major share in the total investment cost of the system and constitutes 37% of the total capital cost of the system at the CET of 1500K. The exergy analysis, at the optimal conditions, shows that the major exergy destruction components are the combustor, the exhaust gas condenser, the membrane-steam methane reformer and the heat recovery steam generator with 19.5%, 8.1% 6.3%, and 6.3% of the fuel exergy destroyed, respectively. The proposed system is economically feasible at hydrogen purchase price of $30/GJ and natural gas price of $10/GJ or less.

Suggested Citation

  • Sanusi, Yinka S. & Mokheimer, Esmail M.A. & Habib, Mohamed A., 2017. "Thermo-economic analysis of integrated membrane-SMR ITM-oxy-combustion hydrogen and power production plant," Applied Energy, Elsevier, vol. 204(C), pages 626-640.
  • Handle: RePEc:eee:appene:v:204:y:2017:i:c:p:626-640
    DOI: 10.1016/j.apenergy.2017.07.020
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261917308905
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2017.07.020?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Martínez, I. & Romano, M.C. & Fernández, J.R. & Chiesa, P. & Murillo, R. & Abanades, J.C., 2014. "Process design of a hydrogen production plant from natural gas with CO2 capture based on a novel Ca/Cu chemical loop," Applied Energy, Elsevier, vol. 114(C), pages 192-208.
    2. Ebrahimi, Armin & Meratizaman, Mousa & Akbarpour Reyhani, Hamed & Pourali, Omid & Amidpour, Majid, 2015. "Energetic, exergetic and economic assessment of oxygen production from two columns cryogenic air separation unit," Energy, Elsevier, vol. 90(P2), pages 1298-1316.
    3. Živković, Luka A. & Pohar, Andrej & Likozar, Blaž & Nikačević, Nikola M., 2016. "Kinetics and reactor modeling for CaO sorption-enhanced high-temperature water–gas shift (SE–WGS) reaction for hydrogen production," Applied Energy, Elsevier, vol. 178(C), pages 844-855.
    4. Yu, Tao & Yuan, Qinyuan & Lu, Jianfeng & Ding, Jing & Lu, Yanling, 2017. "Thermochemical storage performances of methane reforming with carbon dioxide in tubular and semi-cavity reactors heated by a solar dish system," Applied Energy, Elsevier, vol. 185(P2), pages 1994-2004.
    5. Verma, Aman & Kumar, Amit, 2015. "Life cycle assessment of hydrogen production from underground coal gasification," Applied Energy, Elsevier, vol. 147(C), pages 556-568.
    6. Hafizi, A. & Rahimpour, M.R. & Hassanajili, Sh., 2016. "Hydrogen production via chemical looping steam methane reforming process: Effect of cerium and calcium promoters on the performance of Fe2O3/Al2O3 oxygen carrier," Applied Energy, Elsevier, vol. 165(C), pages 685-694.
    7. Ahmadi, Pouria & Dincer, Ibrahim & Rosen, Marc A., 2011. "Exergy, exergoeconomic and environmental analyses and evolutionary algorithm based multi-objective optimization of combined cycle power plants," Energy, Elsevier, vol. 36(10), pages 5886-5898.
    8. Esteban-Díez, G. & Gil, María V. & Pevida, C. & Chen, D. & Rubiera, F., 2016. "Effect of operating conditions on the sorption enhanced steam reforming of blends of acetic acid and acetone as bio-oil model compounds," Applied Energy, Elsevier, vol. 177(C), pages 579-590.
    9. Ehteshami, S. Mohsen Mousavi & Vignesh, S. & Rasheed, R.K.A. & Chan, S.H., 2016. "Numerical investigations on ethanol electrolysis for production of pure hydrogen from renewable sources," Applied Energy, Elsevier, vol. 170(C), pages 388-393.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Sanusi, Yinka S. & Mokheimer, Esmail M.A., 2019. "Thermo-economic optimization of hydrogen production in a membrane-SMR integrated to ITM-oxy-combustion plant using genetic algorithm," Applied Energy, Elsevier, vol. 235(C), pages 164-176.
    2. Habib, Mohamed A. & Imteyaz, Binash & Nemitallah, Medhat A., 2020. "Second law analysis of premixed and non-premixed oxy-fuel combustion cycles utilizing oxygen separation membranes," Applied Energy, Elsevier, vol. 259(C).
    3. Shin, Donghwan & Kang, Sanggyu, 2018. "Numerical analysis of an ion transport membrane system for oxy–fuel combustion," Applied Energy, Elsevier, vol. 230(C), pages 875-888.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Sanusi, Yinka S. & Mokheimer, Esmail M.A., 2019. "Thermo-economic optimization of hydrogen production in a membrane-SMR integrated to ITM-oxy-combustion plant using genetic algorithm," Applied Energy, Elsevier, vol. 235(C), pages 164-176.
    2. Gil, María V. & Rout, Kumar R. & Chen, De, 2018. "Production of high pressure pure H2 by pressure swing sorption enhanced steam reforming (PS-SESR) of byproducts in biorefinery," Applied Energy, Elsevier, vol. 222(C), pages 595-607.
    3. Xin, Yanbin & Sun, Bing & Zhu, Xiaomei & Yan, Zhiyu & Zhao, Xiaotong & Sun, Xiaohang, 2017. "Hydrogen production from ethanol decomposition by pulsed discharge with needle-net configurations," Applied Energy, Elsevier, vol. 206(C), pages 126-133.
    4. Jin, Jian & Wang, Hongsheng & Shen, Yili & Shu, Ziyun & Liu, Taixiu & Li, Wenjia, 2023. "Thermodynamic analysis of methane to methanol through a two-step process driven by concentrated solar energy," Energy, Elsevier, vol. 273(C).
    5. Esteban-Díez, G. & Gil, María V. & Pevida, C. & Chen, D. & Rubiera, F., 2016. "Effect of operating conditions on the sorption enhanced steam reforming of blends of acetic acid and acetone as bio-oil model compounds," Applied Energy, Elsevier, vol. 177(C), pages 579-590.
    6. Antzara, Andy & Heracleous, Eleni & Lemonidou, Angeliki A., 2016. "Energy efficient sorption enhanced-chemical looping methane reforming process for high-purity H2 production: Experimental proof-of-concept," Applied Energy, Elsevier, vol. 180(C), pages 457-471.
    7. Sahu, Mithilesh Kumar & Sanjay,, 2017. "Comparative exergoeconomics of power utilities: Air-cooled gas turbine cycle and combined cycle configurations," Energy, Elsevier, vol. 139(C), pages 42-51.
    8. Heo, SungKu & Byun, Jaewon & Ifaei, Pouya & Ko, Jaerak & Ha, Byeongmin & Hwangbo, Soonho & Yoo, ChangKyoo, 2024. "Towards mega-scale decarbonized industrial park (Mega-DIP): Generative AI-driven techno-economic and environmental assessment of renewable and sustainable energy utilization in petrochemical industry," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PA).
    9. Wang, Chao & Liao, Mingzheng & Liang, Bo & Jiang, Zhiqiang & Zhong, Weilin & Chen, Ying & Luo, Xianglong & Shu, Riyang & Tian, Zhipeng & Lei, Libin, 2021. "Enhancement effect of catalyst support on indirect hydrogen production from propane partial oxidation towards commercial solid oxide fuel cell (SOFC) applications," Applied Energy, Elsevier, vol. 288(C).
    10. Seck, Gondia Sokhna & Hache, Emmanuel & D'Herbemont, Vincent & Guyot, Mathis & Malbec, Louis-Marie, 2023. "Hydrogen development in Europe: Estimating material consumption in net zero emissions scenarios," International Economics, Elsevier, vol. 176(C).
    11. Qin, Changlei & Yin, Junjun & Feng, Bo & Ran, Jingyu & Zhang, Li & Manovic, Vasilije, 2016. "Modelling of the calcination behaviour of a uniformly-distributed CuO/CaCO3 particle in Ca–Cu chemical looping," Applied Energy, Elsevier, vol. 164(C), pages 400-410.
    12. Lu, J.F. & Dong, Y.X. & Wang, Y.R. & Wang, W.L. & Ding, J., 2022. "High efficient thermochemical energy storage of methane reforming with carbon dioxide in cavity reactor with novel catalyst bed under concentrated sun simulator," Renewable Energy, Elsevier, vol. 188(C), pages 361-371.
    13. Bakhshmand, Sina Kazemi & Saray, Rahim Khoshbakhti & Bahlouli, Keyvan & Eftekhari, Hajar & Ebrahimi, Afshin, 2015. "Exergoeconomic analysis and optimization of a triple-pressure combined cycle plant using evolutionary algorithm," Energy, Elsevier, vol. 93(P1), pages 555-567.
    14. Primabudi, Eko & Morosuk, Tatiana & Tsatsaronis, George, 2019. "Multi-objective optimization of propane pre-cooled mixed refrigerant (C3MR) LNG process," Energy, Elsevier, vol. 185(C), pages 492-504.
    15. Fernández, J.R. & Abanades, J.C., 2014. "Conceptual design of a Ni-based chemical looping combustion process using fixed-beds," Applied Energy, Elsevier, vol. 135(C), pages 309-319.
    16. Afzali, Sayyed Faridoddin & Mahalec, Vladimir, 2017. "Optimal design, operation and analytical criteria for determining optimal operating modes of a CCHP with fired HRSG, boiler, electric chiller and absorption chiller," Energy, Elsevier, vol. 139(C), pages 1052-1065.
    17. Rajabi, Mahsa & Mehrpooya, Mehdi & Haibo, Zhao & Huang, Zhen, 2019. "Chemical looping technology in CHP (combined heat and power) and CCHP (combined cooling heating and power) systems: A critical review," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    18. Qolipour, Mojtaba & Mostafaeipour, Ali & Tousi, Omid Mohseni, 2017. "Techno-economic feasibility of a photovoltaic-wind power plant construction for electric and hydrogen production: A case study," Renewable and Sustainable Energy Reviews, Elsevier, vol. 78(C), pages 113-123.
    19. Charalampos Michalakakis & Jeremy Fouillou & Richard C. Lupton & Ana Gonzalez Hernandez & Jonathan M. Cullen, 2021. "Calculating the chemical exergy of materials," Journal of Industrial Ecology, Yale University, vol. 25(2), pages 274-287, April.
    20. Mehrabian, M.J. & Khoshgoftar Manesh, M.H., 2023. "4E, risk, diagnosis, and availability evaluation for optimal design of a novel biomass-solar-wind driven polygeneration system," Renewable Energy, Elsevier, vol. 219(P2).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:204:y:2017:i:c:p:626-640. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.