IDEAS home Printed from https://ideas.repec.org/p/hal/journl/hal-02415341.html
   My bibliography  Save this paper

Integrated production planning and quality control for linear production systems under uncertainties of cycle time and finished product quality

Author

Listed:
  • Oussama Ben-Ammar

    (IMT Atlantique - DAPI - Département Automatique, Productique et Informatique - IMT Atlantique - IMT Atlantique - IMT - Institut Mines-Télécom [Paris], LS2N - équipe SLP - Systèmes Logistiques et de Production - LS2N - Laboratoire des Sciences du Numérique de Nantes - UN UFR ST - Université de Nantes - UFR des Sciences et des Techniques - UN - Université de Nantes - ECN - École Centrale de Nantes - CNRS - Centre National de la Recherche Scientifique - IMT Atlantique - IMT Atlantique - IMT - Institut Mines-Télécom [Paris])

  • Belgacem Bettayeb

    (LINEACT - Laboratoire d'Innovation Numérique pour les Entreprises et les Apprentissages au service de la Compétitivité des Territoires - CESI - CESI : groupe d’Enseignement Supérieur et de Formation Professionnelle - HESAM - HESAM Université - Communauté d'universités et d'établissements Hautes écoles Sorbonne Arts et métiers université)

  • Alexandre Dolgui

    (IMT Atlantique - DAPI - Département Automatique, Productique et Informatique - IMT Atlantique - IMT Atlantique - IMT - Institut Mines-Télécom [Paris], LS2N - équipe SLP - Systèmes Logistiques et de Production - LS2N - Laboratoire des Sciences du Numérique de Nantes - UN UFR ST - Université de Nantes - UFR des Sciences et des Techniques - UN - Université de Nantes - ECN - École Centrale de Nantes - CNRS - Centre National de la Recherche Scientifique - IMT Atlantique - IMT Atlantique - IMT - Institut Mines-Télécom [Paris])

Abstract

This work considers serial production systems with several process steps and a possible quality control at final step. It deals with the problem of optimizing planned lead time when the real lead time for each process is stochastic and the finished product quality is uncertain unless it is inspected. Three analytical models are proposed aiming to minimize the expected total cost, which is composed of the inventory and backlogging costs for the finished product and quality costs associated with inspection and non-conformity. These models correspond to three quality control policies: i) without quality control, ii) with quality control but without taking into account the inspection duration when optimizing the planned lead time and iii) with quality control and with considering the inspection duration when optimizing the planned lead time. Based on the results, it can be highlighted the economic advantage of integrating quality control at the early stage of supply and production planning decisions for some cost parameters conditions. The robustness of the proposed models is also analyzed regarding the variance of the probability distributions of the lead times.

Suggested Citation

  • Oussama Ben-Ammar & Belgacem Bettayeb & Alexandre Dolgui, 2019. "Integrated production planning and quality control for linear production systems under uncertainties of cycle time and finished product quality," Post-Print hal-02415341, HAL.
  • Handle: RePEc:hal:journl:hal-02415341
    DOI: 10.1080/00207543.2019.1613580
    Note: View the original document on HAL open archive server: https://imt-atlantique.hal.science/hal-02415341v1
    as

    Download full text from publisher

    File URL: https://imt-atlantique.hal.science/hal-02415341v1/document
    Download Restriction: no

    File URL: https://libkey.io/10.1080/00207543.2019.1613580?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Kim, Jeon G. & Chatfield, Dean & Harrison, Terry P. & Hayya, Jack C., 2006. "Quantifying the bullwhip effect in a supply chain with stochastic lead time," European Journal of Operational Research, Elsevier, vol. 173(2), pages 617-636, September.
    2. Heng Kuang & S. Jack Hu & Jeonghan Ko, 2016. "A dynamic programming approach to integrated assembly planning and supplier assignment with lead time constraints," International Journal of Production Research, Taylor & Francis Journals, vol. 54(9), pages 2691-2708, May.
    3. Ben-Ammar, Oussama & Dolgui, Alexandre & Wu, Desheng Dash, 2018. "Planned lead times optimization for multi-level assembly systems under uncertainties," Omega, Elsevier, vol. 78(C), pages 39-56.
    4. Schemeleva, Kseniya & Delorme, Xavier & Dolgui, Alexandre, 2018. "Evaluation of solution approaches for a stochastic lot-sizing and sequencing problem," International Journal of Production Economics, Elsevier, vol. 199(C), pages 179-192.
    5. May, Benjamin Isaac & Atkinson, Michael P. & Ferrer, Geraldo, 2017. "Applying inventory classification to a large inventory management system," Journal of Operations and Supply Chain Management (JOSCM), Fundação Getulio Vargas, Escola de Administração de Empresas de São Paulo (FGV EAESP), vol. 10(1), June.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Ben-Ammar, Oussama & Bettayeb, Belgacem & Dolgui, Alexandre, 2019. "Optimization of multi-period supply planning under stochastic lead times and a dynamic demand," International Journal of Production Economics, Elsevier, vol. 218(C), pages 106-117.
    2. Ben-Ammar, Oussama & Dolgui, Alexandre & Wu, Desheng Dash, 2018. "Planned lead times optimization for multi-level assembly systems under uncertainties," Omega, Elsevier, vol. 78(C), pages 39-56.
    3. Sinha, Priyank & Kumar, Sameer & Chandra, Charu, 2023. "Strategies for ensuring required service level for COVID-19 herd immunity in Indian vaccine supply chain," European Journal of Operational Research, Elsevier, vol. 304(1), pages 339-352.
    4. Slama, Ilhem & Ben-Ammar, Oussama & Thevenin, Simon & Dolgui, Alexandre & Masmoudi, Faouzi, 2022. "Stochastic program for disassembly lot-sizing under uncertain component refurbishing lead times," European Journal of Operational Research, Elsevier, vol. 303(3), pages 1183-1198.
    5. Sadeghi, Ahmad, 2015. "Providing a measure for bullwhip effect in a two-product supply chain with exponential smoothing forecasts," International Journal of Production Economics, Elsevier, vol. 169(C), pages 44-54.
    6. Tangsucheeva, Rattachut & Prabhu, Vittaldas, 2013. "Modeling and analysis of cash-flow bullwhip in supply chain," International Journal of Production Economics, Elsevier, vol. 145(1), pages 431-447.
    7. Jansen, Sjors & Atan, Zümbül & Adan, Ivo & Kok, Ton de, 2019. "Setting optimal planned leadtimes in configure-to-order assembly systems," European Journal of Operational Research, Elsevier, vol. 273(2), pages 585-595.
    8. Özelkan, Ertunga C. & ÇakanyIldIrIm, Metin, 2009. "Reverse bullwhip effect in pricing," European Journal of Operational Research, Elsevier, vol. 192(1), pages 302-312, January.
    9. Dominguez, Roberto & Cannella, Salvatore & Barbosa-Póvoa, Ana P. & Framinan, Jose M., 2018. "Information sharing in supply chains with heterogeneous retailers," Omega, Elsevier, vol. 79(C), pages 116-132.
    10. Amalendu Singha Mahapatra & Hardik N Soni & Maheswar Singha Mahapatra & Biswajit Sarkar & Sanat Majumder, 2021. "A Continuous Review Production-Inventory System with a Variable Preparation Time in a Fuzzy Random Environment," Mathematics, MDPI, vol. 9(7), pages 1-27, March.
    11. Dominguez, Roberto & Cannella, Salvatore & Framinan, Jose M., 2021. "Remanufacturing configuration in complex supply chains," Omega, Elsevier, vol. 101(C).
    12. Yu, Dejian & Yan, Zhaoping, 2023. "Main path analysis considering citation structure and content: Case studies in different domains," Journal of Informetrics, Elsevier, vol. 17(1).
    13. Aggelogiannaki, Eleni & Sarimveis, Haralambos, 2008. "Design of a novel adaptive inventory control system based on the online identification of lead time," International Journal of Production Economics, Elsevier, vol. 114(2), pages 781-792, August.
    14. Disney, Stephen M. & Maltz, Arnold & Wang, Xun & Warburton, Roger D.H., 2016. "Inventory management for stochastic lead times with order crossovers," European Journal of Operational Research, Elsevier, vol. 248(2), pages 473-486.
    15. Enrique Holgado de Frutos & Juan R Trapero & Francisco Ramos, 2020. "A literature review on operational decisions applied to collaborative supply chains," PLOS ONE, Public Library of Science, vol. 15(3), pages 1-28, March.
    16. Li, Xiaoming, 2023. "A two-level policy for controlling an epidemic and its dynamics," Omega, Elsevier, vol. 115(C).
    17. Chatfield, Dean C. & Pritchard, Alan M., 2018. "Crossover aware base stock decisions for service-driven systems," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 114(C), pages 312-330.
    18. Wang, Xun & Disney, Stephen M., 2017. "Mitigating variance amplification under stochastic lead-time: The proportional control approach," European Journal of Operational Research, Elsevier, vol. 256(1), pages 151-162.
    19. Ponte, Borja & Costas, José & Puche, Julio & Pino, Raúl & de la Fuente, David, 2018. "The value of lead time reduction and stabilization: A comparison between traditional and collaborative supply chains," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 111(C), pages 165-185.
    20. Ciancimino, Elena & Cannella, Salvatore & Bruccoleri, Manfredi & Framinan, Jose M., 2012. "On the Bullwhip Avoidance Phase: The Synchronised Supply Chain," European Journal of Operational Research, Elsevier, vol. 221(1), pages 49-63.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:hal:journl:hal-02415341. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: CCSD (email available below). General contact details of provider: https://hal.archives-ouvertes.fr/ .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.