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Buffer allocation and preventive maintenance optimization in unreliable production lines

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  • Nabil Nahas

    (King Fahd University of Petroleum and Minerals)

Abstract

In this paper, we consider a serial production line consisting of $$n$$ n unreliable machines with $$n-1$$ n - 1 buffers. The objective is to determine the optimal preventive maintenance policy and the optimal buffer allocation that will minimize the total system cost subject to a given system throughput level. We assume that the mean time between failure of all machines will be increased after performing periodic preventive maintenance. An analytical decomposition-type approximation is used to estimate the production line throughput. The optimal design problem is formulated as a combinatorial optimization one where the decision variables are buffer levels and times between preventive maintenance. To solve this problem, the extended great deluge algorithm is proposed. Illustrative numerical examples are presented to illustrate the model.

Suggested Citation

  • Nabil Nahas, 2017. "Buffer allocation and preventive maintenance optimization in unreliable production lines," Journal of Intelligent Manufacturing, Springer, vol. 28(1), pages 85-93, January.
    • Handle: RePEc:spr:joinma:v:28:y:2017:i:1:d:10.1007_s10845-014-0963-y
    DOI: 10.1007/s10845-014-0963-y
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    References listed on IDEAS

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    Cited by:

    1. H. S. R. Martins & F. R. B. Cruz & A. R. Duarte & F. L. P. Oliveira, 2019. "Modeling and optimization of buffers and servers in finite queueing networks," OPSEARCH, Springer;Operational Research Society of India, vol. 56(1), pages 123-150, March.
    2. Wei, Shuaichong & Nourelfath, Mustapha & Nahas, Nabil, 2023. "Analysis of a production line subject to degradation and preventive maintenance," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    3. Kiesmüller, G.P. & Sachs, F.E., 2020. "Spare parts or buffer? How to design a transfer line with unreliable machines," European Journal of Operational Research, Elsevier, vol. 284(1), pages 121-134.

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