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Comparison of three flow line layouts with unreliable machines and profit maximization

Author

Listed:
  • Guan Wang

    (Hebei University of Science and Technology)

  • Yang Woo Shin

    (Changwon National University)

  • Dug Hee Moon

    (Changwon National University)

Abstract

Manufacturing system design is a complex challenge when a new factory is being built. Although some factories produce the same product, the layouts of the factories may be different. Manufacturing systems for automotive engines can be modelled with several types of queueing networks with finite buffers and unreliable machines. In this paper, three types of layout structures which are commonly used in automotive engine shops are compared with respect to maximizing profit that is determined by throughput and the investment cost of buffers. We assume that the service times are constant but inhomogeneous, and the time to failure and the time to repair are exponentially distributed. To solve this problem we used approximation methods which are based on aggregation and overlapping decomposition for computing performance measures, and a gradient search method for finding an optimal buffer allocation.

Suggested Citation

  • Guan Wang & Yang Woo Shin & Dug Hee Moon, 2016. "Comparison of three flow line layouts with unreliable machines and profit maximization," Flexible Services and Manufacturing Journal, Springer, vol. 28(4), pages 669-693, December.
    • Handle: RePEc:spr:flsman:v:28:y:2016:i:4:d:10.1007_s10696-015-9233-3
    DOI: 10.1007/s10696-015-9233-3
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    References listed on IDEAS

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    1. Staley, Dan R. & Kim, David S., 2012. "Experimental results for the allocation of buffers in closed serial production lines," International Journal of Production Economics, Elsevier, vol. 137(2), pages 284-291.
    2. Shi, Chuan & Gershwin, Stanley B., 2009. "An efficient buffer design algorithm for production line profit maximization," International Journal of Production Economics, Elsevier, vol. 122(2), pages 725-740, December.
    3. Nahas, Nabil & Nourelfath, Mustapha & Gendreau, Michel, 2014. "Selecting machines and buffers in unreliable assembly/disassembly manufacturing networks," International Journal of Production Economics, Elsevier, vol. 154(C), pages 113-126.
    4. Stanley Gershwin & James Schor, 2000. "Efficient algorithms for buffer space allocation," Annals of Operations Research, Springer, vol. 93(1), pages 117-144, January.
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