IDEAS home Printed from https://ideas.repec.org/a/nat/natcom/v14y2023i1d10.1038_s41467-023-41535-9.html
   My bibliography  Save this article

Pick and place process for uniform shrinking of 3D printed micro- and nano-architected materials

Author

Listed:
  • Tomohiro Mori

    (Singapore University of Technology and Design
    Industrial Technology Center of Wakayama Prefecture)

  • Hao Wang

    (Singapore University of Technology and Design
    Hunan University
    Hunan University)

  • Wang Zhang

    (Singapore University of Technology and Design)

  • Chern Chia Ser

    (Singapore University of Technology and Design)

  • Deepshikha Arora

    (Singapore University of Technology and Design)

  • Cheng-Feng Pan

    (Singapore University of Technology and Design
    National University of Singapore)

  • Hao Li

    (Singapore University of Technology and Design)

  • Jiabin Niu

    (Singapore University of Technology and Design)

  • M. A. Rahman

    (Singapore University of Technology and Design)

  • Takeshi Mori

    (Industrial Technology Center of Wakayama Prefecture)

  • Hideyuki Koishi

    (Industrial Technology Center of Wakayama Prefecture)

  • Joel K. W. Yang

    (Singapore University of Technology and Design)

Abstract

Two-photon polymerization lithography is promising for producing three-dimensional structures with user-defined micro- and nanoscale features. Additionally, shrinkage by thermolysis can readily shorten the lattice constant of three-dimensional photonic crystals and enhance their resolution and mechanical properties; however, this technique suffers from non-uniform shrinkage owing to substrate pinning during heating. Here, we develop a simple method using poly(vinyl alcohol)-assisted uniform shrinking of three-dimensional printed structures. Microscopic three-dimensional printed objects are picked and placed onto a receiving substrate, followed by heating to induce shrinkage. We show the successful uniform heat-shrinking of three-dimensional prints with various shapes and sizes, without sacrificial support structures, and observe that the surface properties of the receiving substrate are important factors for uniform shrinking. Moreover, we print a three-dimensional mascot model that is then uniformly shrunk, producing vivid colors from colorless woodpile photonic crystals. The proposed method has significant potential for application in mechanics, optics, and photonics.

Suggested Citation

  • Tomohiro Mori & Hao Wang & Wang Zhang & Chern Chia Ser & Deepshikha Arora & Cheng-Feng Pan & Hao Li & Jiabin Niu & M. A. Rahman & Takeshi Mori & Hideyuki Koishi & Joel K. W. Yang, 2023. "Pick and place process for uniform shrinking of 3D printed micro- and nano-architected materials," Nature Communications, Nature, vol. 14(1), pages 1-9, December.
  • Handle: RePEc:nat:natcom:v:14:y:2023:i:1:d:10.1038_s41467-023-41535-9
    DOI: 10.1038/s41467-023-41535-9
    as

    Download full text from publisher

    File URL: https://www.nature.com/articles/s41467-023-41535-9
    File Function: Abstract
    Download Restriction: no

    File URL: https://libkey.io/10.1038/s41467-023-41535-9?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Wang Zhang & Hao Wang & Hongtao Wang & John You En Chan & Hailong Liu & Biao Zhang & Yuan-Fang Zhang & Komal Agarwal & Xiaolong Yang & Anupama Sargur Ranganath & Hong Yee Low & Qi Ge & Joel K. W. Yang, 2021. "Structural multi-colour invisible inks with submicron 4D printing of shape memory polymers," Nature Communications, Nature, vol. 12(1), pages 1-8, December.
    2. Yejing Liu & Hao Wang & Jinfa Ho & Ryan C. Ng & Ray J. H. Ng & Valerian H. Hall-Chen & Eleen H. H. Koay & Zhaogang Dong & Hailong Liu & Cheng-Wei Qiu & Julia R. Greer & Joel K. W. Yang, 2019. "Structural color three-dimensional printing by shrinking photonic crystals," Nature Communications, Nature, vol. 10(1), pages 1-8, December.
    3. Andrey Vyatskikh & Stéphane Delalande & Akira Kudo & Xuan Zhang & Carlos M. Portela & Julia R. Greer, 2018. "Additive manufacturing of 3D nano-architected metals," Nature Communications, Nature, vol. 9(1), pages 1-8, December.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Xianglong Lyu & Zhiqiang Zheng & Anitha Shiva & Mertcan Han & Cem Balda Dayan & Mingchao Zhang & Metin Sitti, 2024. "Capillary trapping of various nanomaterials on additively manufactured scaffolds for 3D micro-/nanofabrication," Nature Communications, Nature, vol. 15(1), pages 1-11, December.
    2. Ahmet F. Demirörs & Erik Poloni & Maddalena Chiesa & Fabio L. Bargardi & Marco R. Binelli & Wilhelm Woigk & Lucas D. C. Castro & Nicole Kleger & Fergal B. Coulter & Alba Sicher & Henning Galinski & Fr, 2022. "Three-dimensional printing of photonic colloidal glasses into objects with isotropic structural color," Nature Communications, Nature, vol. 13(1), pages 1-9, December.
    3. Keliang Liu & Haibo Ding & Sen Li & Yanfang Niu & Yi Zeng & Junning Zhang & Xin Du & Zhongze Gu, 2022. "3D printing colloidal crystal microstructures via sacrificial-scaffold-mediated two-photon lithography," Nature Communications, Nature, vol. 13(1), pages 1-8, December.
    4. Feng Jin & Jie Liu & Yuan-Yuan Zhao & Xian-Zi Dong & Mei-Ling Zheng & Xuan-Ming Duan, 2022. "λ/30 inorganic features achieved by multi-photon 3D lithography," Nature Communications, Nature, vol. 13(1), pages 1-10, December.
    5. Geon Yeong Kim & Shinho Kim & Ki Hyun Park & Hanhwi Jang & Moohyun Kim & Tae Won Nam & Kyeong Min Song & Hongjoo Shin & Yemin Park & Yeongin Cho & Jihyeon Yeom & Min-Jae Choi & Min Seok Jang & Yeon Si, 2024. "Chiral 3D structures through multi-dimensional transfer printing of multilayer quantum dot patterns," Nature Communications, Nature, vol. 15(1), pages 1-11, December.
    6. Ashkenazi, Dana, 2019. "How aluminum changed the world: A metallurgical revolution through technological and cultural perspectives," Technological Forecasting and Social Change, Elsevier, vol. 143(C), pages 101-113.
    7. Yu Zhang & Lidian Zhang & Chengqi Zhang & Jingxia Wang & Junchao Liu & Changqing Ye & Zhichao Dong & Lei Wu & Yanlin Song, 2022. "Continuous resin refilling and hydrogen bond synergistically assisted 3D structural color printing," Nature Communications, Nature, vol. 13(1), pages 1-11, December.
    8. Kai Xiao & Zihe Liang & Bihui Zou & Xiang Zhou & Jaehyung Ju, 2022. "Inverse design of 3D reconfigurable curvilinear modular origami structures using geometric and topological reconstructions," Nature Communications, Nature, vol. 13(1), pages 1-9, December.
    9. Lingling Guan & Chun Cao & Xi Liu & Qiulan Liu & Yiwei Qiu & Xiaobing Wang & Zhenyao Yang & Huiying Lai & Qiuyuan Sun & Chenliang Ding & Dazhao Zhu & Cuifang Kuang & Xu Liu, 2024. "Light and matter co-confined multi-photon lithography," Nature Communications, Nature, vol. 15(1), pages 1-11, December.
    10. Jiao Geng & Liye Xu & Wei Yan & Liping Shi & Min Qiu, 2023. "High-speed laser writing of structural colors for full-color inkless printing," Nature Communications, Nature, vol. 14(1), pages 1-9, December.
    11. Liwen Zhang & Xumin Huang & Tim Cole & Hongda Lu & Jiangyu Hang & Weihua Li & Shi-Yang Tang & Cyrille Boyer & Thomas P. Davis & Ruirui Qiao, 2023. "3D-printed liquid metal polymer composites as NIR-responsive 4D printing soft robot," Nature Communications, Nature, vol. 14(1), pages 1-12, December.
    12. Bingyan Liu & Shirong Liu & Vasanthan Devaraj & Yuxiang Yin & Yueqi Zhang & Jingui Ai & Yaochen Han & Jicheng Feng, 2023. "Metal 3D nanoprinting with coupled fields," Nature Communications, Nature, vol. 14(1), pages 1-11, December.
    13. Wenqi Ouyang & Xiayi Xu & Wanping Lu & Ni Zhao & Fei Han & Shih-Chi Chen, 2023. "Ultrafast 3D nanofabrication via digital holography," Nature Communications, Nature, vol. 14(1), pages 1-9, December.
    14. Qingrui Wang & Xiaoyong Tian & Daokang Zhang & Yanli Zhou & Wanquan Yan & Dichen Li, 2023. "Programmable spatial deformation by controllable off-center freestanding 4D printing of continuous fiber reinforced liquid crystal elastomer composites," Nature Communications, Nature, vol. 14(1), pages 1-11, December.
    15. Zhi-Yong Hu & Yong-Lai Zhang & Chong Pan & Jian-Yu Dou & Zhen-Ze Li & Zhen-Nan Tian & Jiang-Wei Mao & Qi-Dai Chen & Hong-Bo Sun, 2022. "Miniature optoelectronic compound eye camera," Nature Communications, Nature, vol. 13(1), pages 1-10, December.
    16. Yinan Zhang & Shengting Zhu & Jinming Hu & Min Gu, 2024. "Femtosecond laser direct nanolithography of perovskite hydration for temporally programmable holograms," Nature Communications, Nature, vol. 15(1), pages 1-9, December.

    More about this item

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:nat:natcom:v:14:y:2023:i:1:d:10.1038_s41467-023-41535-9. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.nature.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.