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Workforce Scheduling with Order-Picking Assignments in Distribution Facilities

Author

Listed:
  • Arpan Rijal

    (Faculty of Economics and Business, University of Groningen, 9747 AE Groningen, Netherlands)

  • Marco Bijvank

    (Haskayne School of Business, University of Calgary, Calgary, Alberta T2N 1N4, Canada)

  • Asvin Goel

    (Kühne Logistics University, 20457 Hamburg, Germany)

  • René de Koster

    (Rotterdam School of Management, Erasmus University, 3062 PA Rotterdam, Netherlands)

Abstract

Scheduling the availability of order pickers is crucial for effective operations in a distribution facility with manual order pickers. When order-picking activities can only be performed in specific time windows, it is essential to jointly solve the order picker shift scheduling problem and the order picker planning problem of assigning and sequencing individual orders to order pickers. This requires decisions regarding the number of order pickers to schedule, shift start and end times, break times, as well as the assignment and timing of order-picking activities. We call this the order picker scheduling problem and present two formulations. A branch-and-price algorithm and a metaheuristic are developed to solve the problem. Numerical experiments illustrate that the metaheuristic finds near-optimal solutions at 80% shorter computation times. A case study at the largest supermarket chain in The Netherlands shows the applicability of the solution approach in a real-life business application. In particular, different shift structures are analyzed, and it is concluded that the retailer can increase the minimum compensated duration for employed workers from six hours to seven or eight hours while reducing the average labor cost with up to 5% savings when a 15-minute flexibility is implemented in the scheduling of break times.

Suggested Citation

  • Arpan Rijal & Marco Bijvank & Asvin Goel & René de Koster, 2021. "Workforce Scheduling with Order-Picking Assignments in Distribution Facilities," Transportation Science, INFORMS, vol. 55(3), pages 725-746, May.
    • Handle: RePEc:inm:ortrsc:v:55:y:2021:i:3:p:725-746
    DOI: 10.1287/trsc.2020.1029
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    1. Arpan Rijal & Marco Bijvank & René de Koster, 2023. "Dynamics between warehouse operations and vehicle routing," Production and Operations Management, Production and Operations Management Society, vol. 32(11), pages 3575-3593, November.
    2. Manuel Ostermeier & Andreas Holzapfel & Heinrich Kuhn & Daniel Schubert, 2022. "Integrated zone picking and vehicle routing operations with restricted intermediate storage," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 44(3), pages 795-832, September.
    3. Raj, G. & Roy, D. & de Koster, R. & Bansal, V., 2024. "Stochastic modeling of integrated order fulfillment processes with delivery time promise: Order picking, batching, and last-mile delivery," European Journal of Operational Research, Elsevier, vol. 316(3), pages 1114-1128.

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