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Obtaining a Multi-Factor Optimum Blend Using Scrap within the Scope of Sustainable and Environmentally Friendly Steel Production: Application in a Steel-Casting Company

Author

Listed:
  • Aydoğan Baş

    (Department of Industrial Engineering, Kirikkale University, Kirikkale 71450, Türkiye)

  • Burak Birgören

    (Department of Industrial Engineering, TOBB Economics and Technology University, Ankara 06560, Türkiye)

  • Ümit Sami Sakalli

    (Department of Industrial Engineering, Kirikkale University, Kirikkale 71450, Türkiye)

Abstract

This study tackles the challenge of optimizing scrap blends in steel production to achieve sustainability and environmental consciousness. Focusing on a steel-casting company as a case study, we develop a mathematical model that minimizes cost, emissions, and energy consumption while maximizing scrap utilization. This model considers the specific elemental composition of various scrap piles and pure elements, alongside their associated costs and environmental impacts in the production of GS52 steel in a foundry company. Through the GAMS program and further verification with Microsoft Excel, we demonstrate that the optimal blend significantly reduces raw material costs by prioritizing scrap (99.7%) over pure elements. Moreover, this optimized blend minimizes energy consumption and associated carbon emissions, thus contributing to a more sustainable and environmentally friendly steel production process. This study offers valuable insights and a practical framework for the steel industry to adopt cost-effective and eco-conscious practices, aligning with global efforts towards sustainable manufacturing.

Suggested Citation

  • Aydoğan Baş & Burak Birgören & Ümit Sami Sakalli, 2024. "Obtaining a Multi-Factor Optimum Blend Using Scrap within the Scope of Sustainable and Environmentally Friendly Steel Production: Application in a Steel-Casting Company," Sustainability, MDPI, vol. 16(11), pages 1-18, May.
    • Handle: RePEc:gam:jsusta:v:16:y:2024:i:11:p:4446-:d:1400872
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    References listed on IDEAS

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    1. Roger L. Burritt & Stefan Schaltegger & Dimitar Zvezdov, 2011. "Carbon Management Accounting: Explaining Practice in Leading German Companies," Australian Accounting Review, CPA Australia, vol. 21(1), pages 80-98, March.
    2. Xuan, Yanni & Yue, Qiang, 2016. "Forecast of steel demand and the availability of depreciated steel scrap in China," Resources, Conservation & Recycling, Elsevier, vol. 109(C), pages 1-12.
    3. Griffin, Paul W. & Hammond, Geoffrey P., 2019. "Industrial energy use and carbon emissions reduction in the iron and steel sector: A UK perspective," Applied Energy, Elsevier, vol. 249(C), pages 109-125.
    4. SakallI, Ümit Sami & Baykoç, Ömer Faruk, 2011. "An optimization approach for brass casting blending problem under aletory and epistemic uncertainties," International Journal of Production Economics, Elsevier, vol. 133(2), pages 708-718, October.
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