IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v14y2022i15p9704-d882138.html
   My bibliography  Save this article

Effect of Sputtering Pressure on the Nanostructure and Residual Stress of Thin-Film YSZ Electrolyte

Author

Listed:
  • Yue Teng

    (School of Mechanical Engineering, University of Ulsan, Ulsan 44610, Korea
    These authors contributed equally to this work.)

  • Ho Yeon Lee

    (School of Mechanical Engineering, University of Ulsan, Ulsan 44610, Korea
    These authors contributed equally to this work.)

  • Haesu Lee

    (School of Mechanical Engineering, University of Ulsan, Ulsan 44610, Korea
    These authors contributed equally to this work.)

  • Yoon Ho Lee

    (School of Mechanical Engineering, University of Ulsan, Ulsan 44610, Korea)

Abstract

Solid oxide fuel cells are energy conversion devices that contribute to carbon neutrality, with the advantages of high efficiency, clean emissions production, and distributed power generation. However, the high operating temperature of the solid oxide fuel cells causes system stability and material selection problems. In this study, we aimed to lower the operating temperature of a solid oxide fuel cell by reducing the thickness of the electrolyte via sputtering. The deposition process was conducted under various pressure conditions to find the optimal sputtering process for a gas-tight YSZ thin-film electrolyte. The gas-tightness of the YSZ electrolytes was evaluated by observing the nanostructure and cell performance. As a result, the YSZ thin-film deposited at 3 mTorr showed the best gas-tightness and cell performance. At 500 °C, 1.043 V of OCV and a maximum power density of 1593 mW/cm 2 were observed. Then, X-ray diffraction was used to calculate the residual stress of the YSZ films. As a result, it was confirmed that the gas-tight film showed compressive residual stress. Through this study, we were successful in developing a room-temperature YSZ electrolyte fabrication process with excellent gas-tightness and performance. It was also proven that there is a strong relationship between the gas-tightness and residual stress. This study is expected to contribute to cost reductions and the mass production of solid oxide fuel cells.

Suggested Citation

  • Yue Teng & Ho Yeon Lee & Haesu Lee & Yoon Ho Lee, 2022. "Effect of Sputtering Pressure on the Nanostructure and Residual Stress of Thin-Film YSZ Electrolyte," Sustainability, MDPI, vol. 14(15), pages 1-9, August.
    • Handle: RePEc:gam:jsusta:v:14:y:2022:i:15:p:9704-:d:882138
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/14/15/9704/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/2071-1050/14/15/9704/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. E. Perry Murray & T. Tsai & S. A. Barnett, 1999. "A direct-methane fuel cell with a ceria-based anode," Nature, Nature, vol. 400(6745), pages 649-651, August.
    2. Damo, U.M. & Ferrari, M.L. & Turan, A. & Massardo, A.F., 2019. "Solid oxide fuel cell hybrid system: A detailed review of an environmentally clean and efficient source of energy," Energy, Elsevier, vol. 168(C), pages 235-246.
    3. Thieu, Cam-Anh & Ji, Ho-Il & Kim, Hyoungchul & Yoon, Kyung Joong & Lee, Jong-Ho & Son, Ji-Won, 2019. "Palladium incorporation at the anode of thin-film solid oxide fuel cells and its effect on direct utilization of butane fuel at 600 °C," Applied Energy, Elsevier, vol. 243(C), pages 155-164.
    4. Fan Liu & Chuancheng Duan, 2021. "Direct-Hydrocarbon Proton-Conducting Solid Oxide Fuel Cells," Sustainability, MDPI, vol. 13(9), pages 1-9, April.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Yu, Fangyong & Xiao, Jie & Zhang, Yapeng & Cai, Weizi & Xie, Yongmin & Yang, Naitao & Liu, Jiang & Liu, Meilin, 2019. "New insights into carbon deposition mechanism of nickel/yttrium-stabilized zirconia cermet from methane by in situ investigation," Applied Energy, Elsevier, vol. 256(C).
    2. Mohamad Fairus Rabuni & Tao Li & Mohd Hafiz Dzarfan Othman & Faidzul Hakim Adnan & Kang Li, 2023. "Progress in Solid Oxide Fuel Cells with Hydrocarbon Fuels," Energies, MDPI, vol. 16(17), pages 1-36, September.
    3. Gabriele Loreti & Andrea Luigi Facci & Stefano Ubertini, 2021. "High-Efficiency Combined Heat and Power through a High-Temperature Polymer Electrolyte Membrane Fuel Cell and Gas Turbine Hybrid System," Sustainability, MDPI, vol. 13(22), pages 1-24, November.
    4. Mingfei Li & Jiajian Wu & Zhengpeng Chen & Jiangbo Dong & Zhiping Peng & Kai Xiong & Mumin Rao & Chuangting Chen & Xi Li, 2022. "Data-Driven Voltage Prognostic for Solid Oxide Fuel Cell System Based on Deep Learning," Energies, MDPI, vol. 15(17), pages 1-20, August.
    5. Muneeb Irshad & Mehak Khalid & Muhammad Rafique & Asif Nadeem Tabish & Ahmad Shakeel & Khurram Siraj & Abdul Ghaffar & Rizwan Raza & Muhammad Ahsan & Quar tul Ain & Qurat ul Ain, 2021. "Electrochemical Investigations of BaCe 0.7-x Sm x Zr 0.2 Y 0.1 O 3-δ Sintered at a Low Sintering Temperature as a Perovskite Electrolyte for IT-SOFCs," Sustainability, MDPI, vol. 13(22), pages 1-15, November.
    6. Shri Prakash, B. & Senthil Kumar, S. & Aruna, S.T., 2014. "Properties and development of Ni/YSZ as an anode material in solid oxide fuel cell: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 36(C), pages 149-179.
    7. Berre Kumuk & Nisa Nur Atak & Battal Dogan & Salih Ozer & Pinar Demircioglu & Ismail Bogrekci, 2024. "Numerical and Thermodynamic Analysis of the Effect of Operating Temperature in Methane-Fueled SOFC," Energies, MDPI, vol. 17(11), pages 1-17, May.
    8. Tanveer, Waqas Hassan & Rezk, Hegazy & Nassef, Ahmed & Abdelkareem, Mohammad Ali & Kolosz, Ben & Karuppasamy, K. & Aslam, Jawad & Gilani, Syed Omer, 2020. "Improving fuel cell performance via optimal parameters identification through fuzzy logic based-modeling and optimization," Energy, Elsevier, vol. 204(C).
    9. Michail Cheliotis & Evangelos Boulougouris & Nikoletta L Trivyza & Gerasimos Theotokatos & George Livanos & George Mantalos & Athanasios Stubos & Emmanuel Stamatakis & Alexandros Venetsanos, 2021. "Review on the Safe Use of Ammonia Fuel Cells in the Maritime Industry," Energies, MDPI, vol. 14(11), pages 1-20, May.
    10. Roberta De Robbio, 2023. "Micro Gas Turbine Role in Distributed Generation with Renewable Energy Sources," Energies, MDPI, vol. 16(2), pages 1-37, January.
    11. Fiammetta Rita Bianchi & Arianna Baldinelli & Linda Barelli & Giovanni Cinti & Emilio Audasso & Barbara Bosio, 2020. "Multiscale Modeling for Reversible Solid Oxide Cell Operation," Energies, MDPI, vol. 13(19), pages 1-16, September.
    12. Jiao, Yong & Zhang, Liqin & An, Wenting & Zhou, Wei & Sha, Yujing & Shao, Zongping & Bai, Jianping & Li, Si-Dian, 2016. "Controlled deposition and utilization of carbon on Ni-YSZ anodes of SOFCs operating on dry methane," Energy, Elsevier, vol. 113(C), pages 432-443.
    13. Budzianowski, Wojciech M., 2016. "A review of potential innovations for production, conditioning and utilization of biogas with multiple-criteria assessment," Renewable and Sustainable Energy Reviews, Elsevier, vol. 54(C), pages 1148-1171.
    14. Park, Heejin & Jung, Yoonju & Park, Chungi & Lee, Jaeseung & Ghasemi, Masoomeh & Alam, Afroz & Kim, Hyeonjin & Kim, Jinwook & Park, Sojin & Choi, Kyungshik & You, Hyunseok & Ju, Hyunchul, 2023. "Performance evaluation and economic feasibility of a PAFC-based multi-energy hub system in South Korea," Energy, Elsevier, vol. 278(PB).
    15. Ghotkar, Rhushikesh & Milcarek, Ryan J., 2020. "Investigation of flame-assisted fuel cells integrated with an auxiliary power unit gas turbine," Energy, Elsevier, vol. 204(C).
    16. Iliya Krastev Iliev & Antonina Andreevna Filimonova & Andrey Alexandrovich Chichirov & Natalia Dmitrievna Chichirova & Alexander Vadimovich Pechenkin & Artem Sergeevich Vinogradov, 2023. "Theoretical and Experimental Studies of Combined Heat and Power Systems with SOFCs," Energies, MDPI, vol. 16(4), pages 1-17, February.
    17. Quan, Shengwei & Wang, Ya-Xiong & Xiao, Xuelian & He, Hongwen & Sun, Fengchun, 2021. "Feedback linearization-based MIMO model predictive control with defined pseudo-reference for hydrogen regulation of automotive fuel cells," Applied Energy, Elsevier, vol. 293(C).
    18. Mumin Rao & Li Wang & Chuangting Chen & Kai Xiong & Mingfei Li & Zhengpeng Chen & Jiangbo Dong & Junli Xu & Xi Li, 2022. "Data-Driven State Prediction and Analysis of SOFC System Based on Deep Learning Method," Energies, MDPI, vol. 15(9), pages 1-15, April.
    19. Chmielniak, Tadeusz & Remiorz, Leszek, 2020. "Entropy analysis of hydrogen production in electrolytic processes," Energy, Elsevier, vol. 211(C).
    20. Joshua A. Wilson & Yudong Wang & John Carroll & Jonathan Raush & Gene Arkenberg & Emir Dogdibegovic & Scott Swartz & David Daggett & Subhash Singhal & Xiao-Dong Zhou, 2022. "Hybrid Solid Oxide Fuel Cell/Gas Turbine Model Development for Electric Aviation," Energies, MDPI, vol. 15(8), pages 1-16, April.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:14:y:2022:i:15:p:9704-:d:882138. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.