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Design of Cylindrical Thermal Dummy Cell for Development of Lithium-Ion Battery Thermal Management System

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  • Wei Li

    (School of Mechanical Engineering, Zhejiang University, Hangzhou 310027, China)

  • Shusheng Xiong

    (College of Energy Engineering, Zhejiang University, Hangzhou 310027, China)

  • Xiaojun Zhou

    (School of Mechanical Engineering, Zhejiang University, Hangzhou 310027, China)

  • Wei Shi

    (Chery Automobile Co. Ltd., Wuhu 241009, China)

  • Chongming Wang

    (Institute for Future Transport and Cities, Coventry University, Coventry CV1 5FB, UK)

  • Xianke Lin

    (Department of Automotive, Mechanical and Manufacturing Engineering, University of Ontario Institute of Technology, Oshawa, ON L1G 0C5, Canada)

  • Junjie Cheng

    (College of Energy Engineering, Zhejiang University, Hangzhou 310027, China)

Abstract

This paper aims to design thermal dummy cells (TDCs) that can be used in the development of lithium-ion battery thermal management systems. Based on physical property and geometry of real 18,650 cylindrical cells, a three-dimensional model of TDCs was designed, and it is used to numerically simulate the thermal performance of TDCs. Simulations show that the TDC can mimic the temperature change on the surface of a real cell both at static and dynamic current load. Experimental results show that the rate of heating resistance of TDC is less than 0.43% for temperatures between 27.5 °C and 90.5 °C. Powered by a two-step voltage source of 12 V, the temperature difference of TDCs is 1 °C and 1.6 °C along the circumference and the axial directions, respectively. Powered by a constant voltage source of 6 V, the temperature rising rates on the surface and in the core are higher than 1.9 °C/min. Afterwards, the proposed TDC was used to simulate a real cell for investigating its thermal performance under the New European Driving Cycle (NEDC), and the same tests were conducted using real cells. The test indicates that the TDC surface temperature matches well with that of the real battery during the NEDC test, while the temperature rise of TDC exceeds that of the real battery during the suburban cycle. This paper demonstrates the feasibility of using TDCs to replace real cells, which can greatly improve safety and efficiency for the development of lithium-ion battery thermal management systems.

Suggested Citation

  • Wei Li & Shusheng Xiong & Xiaojun Zhou & Wei Shi & Chongming Wang & Xianke Lin & Junjie Cheng, 2021. "Design of Cylindrical Thermal Dummy Cell for Development of Lithium-Ion Battery Thermal Management System," Energies, MDPI, vol. 14(5), pages 1-16, March.
    • Handle: RePEc:gam:jeners:v:14:y:2021:i:5:p:1357-:d:508921
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    References listed on IDEAS

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    1. Chuanwei Zhang & Zhan Xia & Bin Wang & Huaibin Gao & Shangrui Chen & Shouchao Zong & Kunxin Luo, 2020. "A Li-Ion Battery Thermal Management System Combining a Heat Pipe and Thermoelectric Cooler," Energies, MDPI, vol. 13(4), pages 1-15, February.
    2. Saw, Lip Huat & Poon, Hiew Mun & Thiam, Hui San & Cai, Zuansi & Chong, Wen Tong & Pambudi, Nugroho Agung & King, Yeong Jin, 2018. "Novel thermal management system using mist cooling for lithium-ion battery packs," Applied Energy, Elsevier, vol. 223(C), pages 146-158.
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    Cited by:

    1. Heng Huang & Zhifu Zhou & Linsong Gao & Yang Li & Xinyu Liu & Zheng Huang & Yubai Li & Yongchen Song, 2023. "Investigation and Optimization of Fast Cold Start of 18650 Lithium-Ion Cell by Heating Film-Based Heating Method," Energies, MDPI, vol. 16(2), pages 1-26, January.

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