Anomaly Detection in Photovoltaic Production Factories via Monte Carlo Pre-Processed Principal Component Analysis

This paper investigates a use case of robust anomaly detection applied to the scenario of a photovoltaic production factory—namely, Enel Green Power’s 3SUN solar cell production plant in Catania, Italy—by considering a Monte Carlo based pre-processing technique as a valid alternative to other typically used methods. In particular, the proposed method exhibits the following advantages: (i) Outlier replacement, by contrast with traditional methods which are limited to outlier detection only, and (ii) the preservation of temporal locality with respect to the training dataset. After pre-processing, the authors trained an anomaly detection model based on principal component analysis and defined a suitable key performance indicator for each sensor in the production line based on the model errors. In this way, by running the algorithm on unseen data streams, it is possible to isolate anomalous conditions by monitoring the above-mentioned indicators and virtually trigger an alarm when exceeding a reference threshold. The proposed approach was tested on both standard operating conditions and an anomalous scenario. With respect to the considered use case, it successfully anticipated a fault in the equipment with an advance of almost two weeks, but also demonstrated its robustness to false alarms during normal conditions.