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Pressure Losses in Hydraulic Manifolds

Author

Listed:
  • Barbara Zardin

    (Engineering Department Enzo Ferrari, via P. Vivarelli 10, 41125 Modena, Italy)

  • Giovanni Cillo

    (Engineering Department Enzo Ferrari, via P. Vivarelli 10, 41125 Modena, Italy)

  • Carlo Alberto Rinaldini

    (Engineering Department Enzo Ferrari, via P. Vivarelli 10, 41125 Modena, Italy)

  • Enrico Mattarelli

    (Engineering Department Enzo Ferrari, via P. Vivarelli 10, 41125 Modena, Italy)

  • Massimo Borghi

    (Engineering Department Enzo Ferrari, via P. Vivarelli 10, 41125 Modena, Italy)

Abstract

Hydraulic manifolds are used to realize compact circuit layout, but may introduce a high pressure drop in the system. Their design is in fact oriented more toward achieving minimum size and weight than to reducing pressure losses. This work studies the pressure losses in hydraulic manifolds using different methods: Computational Fluid Dynamic (CFD) analysis; semi-empirical formulation derived from the scientific literature, when available; and experimental characterization. The purpose is to obtain the pressure losses when the channels’ connections within the manifold are not ascribable to the few classic cases studied in the literature, in particular for 90° bends (elbows) with expansion/contraction and offset intersection of channels. Moreover, since CFD analysis is used to predict pressure losses, general considerations of the manifold design may be outlined and this will help the design process in the optimization of flow passages. The main results obtained show how CFD analysis overestimates the experimental results; nevertheless, the numerical analysis represents the correct trends of the pressure losses.

Suggested Citation

  • Barbara Zardin & Giovanni Cillo & Carlo Alberto Rinaldini & Enrico Mattarelli & Massimo Borghi, 2017. "Pressure Losses in Hydraulic Manifolds," Energies, MDPI, vol. 10(3), pages 1-21, March.
    • Handle: RePEc:gam:jeners:v:10:y:2017:i:3:p:310-:d:92261
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    References listed on IDEAS

    as
    1. Missirlis, D. & Martinopoulos, G. & Tsilingiridis, G. & Yakinthos, K. & Kyriakis, N., 2014. "Investigation of the heat transfer behaviour of a polymer solar collector for different manifold configurations," Renewable Energy, Elsevier, vol. 68(C), pages 715-723.
    2. Martinopoulos, G. & Missirlis, D. & Tsilingiridis, G. & Yakinthos, K. & Kyriakis, N., 2010. "CFD modeling of a polymer solar collector," Renewable Energy, Elsevier, vol. 35(7), pages 1499-1508.
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    Citations

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    Cited by:

    1. Andrea Vacca, 2018. "Energy Efficiency and Controllability of Fluid Power Systems," Energies, MDPI, vol. 11(5), pages 1-6, May.
    2. Ryo Arai & Satoru Sakai & Akihiro Tatsuoka & Qin Zhang, 2021. "Analytical, Experimental, and Numerical Investigation of Energy in Hydraulic Cylinder Dynamics of Agriculture Scale Excavators," Energies, MDPI, vol. 14(19), pages 1-20, September.
    3. Ge Zhao & Wei Li & Jinsong Zhu, 2019. "A Numerical Investigation of the Influence of Geometric Parameters on the Performance of a Multi-Channel Confluent Water Supply," Energies, MDPI, vol. 12(22), pages 1-21, November.
    4. Barbara Zardin & Giovanni Cillo & Massimo Borghi & Alessandro D’Adamo & Stefano Fontanesi, 2017. "Pressure Losses in Multiple-Elbow Paths and in V-Bends of Hydraulic Manifolds," Energies, MDPI, vol. 10(6), pages 1-21, June.
    5. Jun-hui Zhang & Gan Liu & Ruqi Ding & Kun Zhang & Min Pan & Shihao Liu, 2019. "3D Printing for Energy-Saving: Evidence from Hydraulic Manifolds Design," Energies, MDPI, vol. 12(13), pages 1-21, June.
    6. Dongfei Li & Ning Dai & Hongtao Wang & Fujun Zhang, 2023. "Mathematical Modeling Study of Pressure Loss in the Flow Channels of Additive Manufacturing Aviation Hydraulic Valves," Energies, MDPI, vol. 16(4), pages 1-15, February.

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