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Spray cooling and flash evaporation cooling: The current development and application

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  • Cheng, Wen-Long
  • Zhang, Wei-Wei
  • Chen, Hua
  • Hu, Lei

Abstract

With the increasing power density of electronic chips, large radar, laser diode array and other equipments, the conventional heat dissipation methods are difficult to achieve the desired thermal control requirements increasingly. Spray cooling has attracted widespread attention due to its advantages in high heat flux removal such as less flow rate demand, high heat dissipation capacity, low superheat degree, no temperature overshoot and no contact thermal resistance with the heating surface. As of today, lots of researchers engage in this field and numerous achievements of spray cooling are obtained theoretically and experimentally. In this paper, an overview with spray cooling was completed. The current research progresses of heat transfer mechanisms of spray cooling in the three stages (single-phase regime, two-phase regime and critical heat flux regime) were summarized, and the influence factors, spray characteristics, heating surface characteristics, fluid characteristics and external environment characteristics, were analyzed in detail. The flash evaporation cooling, a special form of spray cooling, was also explored by a number of studies due to its irreplaceable advantage in low pressure environment or in space. Film flash evaporation and droplet flash evaporation significantly improve the cooling capacity of system and utilization of working fluid. In fact, the application of flash evaporation cooling is profound for development and expansion of spray cooling. Additionally, spray cooling system and nozzle were also elaborated in the paper.

Suggested Citation

  • Cheng, Wen-Long & Zhang, Wei-Wei & Chen, Hua & Hu, Lei, 2016. "Spray cooling and flash evaporation cooling: The current development and application," Renewable and Sustainable Energy Reviews, Elsevier, vol. 55(C), pages 614-628.
    • Handle: RePEc:eee:rensus:v:55:y:2016:i:c:p:614-628
    DOI: 10.1016/j.rser.2015.11.014
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    References listed on IDEAS

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    1. Murshed, S.M. Sohel & Nieto de Castro, C.A. & Lourenço, M.J.V. & Lopes, M.L.M. & Santos, F.J.V., 2011. "A review of boiling and convective heat transfer with nanofluids," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(5), pages 2342-2354, June.
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    Cited by:

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    2. Zhi-Fu Zhou & Dong-Qing Zhu & Guan-Yu Lu & Bin Chen & Wei-Tao Wu & Yu-Bai Li, 2019. "Evaluation of the Performance of the Drag Force Model in Predicting Droplet Evaporation for R134a Single Droplet and Spray Characteristics for R134a Flashing Spray," Energies, MDPI, vol. 12(24), pages 1-17, December.
    3. Xu, Haojie & Wang, Junfeng & Li, Bin & Yu, Kai & Wang, Hai & Tian, Jiameng & Li, Bufa, 2022. "Electrospray characteristics and cooling performance of dielectric fluid HFE-7100," Energy, Elsevier, vol. 259(C).
    4. Nianyong Zhou & Hao Feng & Yixing Guo & Wenbo Liu & Haoping Peng & Yun Lei & Song Deng & Yu Wang, 2021. "Influence of the Refrigerant Charge on the Heat Transfer Performance for a Closed-Loop Spray Cooling System," Energies, MDPI, vol. 14(22), pages 1-15, November.
    5. Yunus Tansu Aksoy & Yanshen Zhu & Pinar Eneren & Erin Koos & Maria Rosaria Vetrano, 2020. "The Impact of Nanofluids on Droplet/Spray Cooling of a Heated Surface: A Critical Review," Energies, MDPI, vol. 14(1), pages 1-33, December.
    6. GaneshKumar, Poongavanam & Sivalingam, VinothKumar & Vigneswaran, V.S. & Ramalingam, Velraj & Seong Cheol, Kim & Vanaraj, Ramkumar, 2024. "Spray cooling for hydrogen vehicle, electronic devices, solar and building (low temperature) applications: A state-of-art review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PA).
    7. He, Ziqiang & Yan, Yunfei & Zhang, Zhien, 2021. "Thermal management and temperature uniformity enhancement of electronic devices by micro heat sinks: A review," Energy, Elsevier, vol. 216(C).
    8. Yiannis Ampatzidis & Josh Kiner & Reza Abdolee & Louise Ferguson, 2018. "Voice-Controlled and Wireless Solid Set Canopy Delivery (VCW-SSCD) System for Mist-Cooling," Sustainability, MDPI, vol. 10(2), pages 1-14, February.

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