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An experimental study of acoustic emission methodology for in service condition monitoring of wind turbine blades

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  • Tang, Jialin
  • Soua, Slim
  • Mares, Cristinel
  • Gan, Tat-Hean

Abstract

A laboratory study is reported regarding fatigue damage growth monitoring in a complete 45.7 m long wind turbine blade typically designed for a 2 MW generator. The main purpose of this study was to investigate the feasibility of in-service monitoring of the structural health of blades by acoustic emission (AE). Cyclic loading by compact resonant masses was performed to accurately simulate in-service load conditions and 187 kcs of fatigue were performed over periods which totalled 21 days, during which AE monitoring was performed with a 4 sensor array. Before the final 8 days of fatigue testing a simulated rectangular defect of dimensions 1 m × 0.05 m × 0.01 m was introduced into the blade material. The growth of fatigue damage from this source defect was successfully detected from AE monitoring. The AE signals were correlated with the growth of delamination up to 0.3 m in length and channel cracking in the final two days of fatigue testing. A high detection threshold of 40 dB was employed to suppress AE noise generated by the fatigue loading, which was a realistic simulation of the noise that would be generated in service from wind impact and acoustic coupling to the tower and nacelle. In order to decrease the probability of false alarm, a threshold of 45 dB was selected for further data processing. The crack propagation related AE signals discovered by counting only received pulse signals (bursts) from 4 sensors whose arrival times lay within the maximum variation of travel times from the damage source to the different sensors in the array. Analysis of the relative arrival times at the sensors by triangulation method successfully determined the location of damage growth, which was confirmed by photographic evidence. In view of the small scale of the damage growth relative to the blade size that was successfully detected, the developed AE monitoring methodology shows excellent promise as an in-service blade integrity monitoring technique capable of providing early warnings of developing damage before it becomes too expensive to repair.

Suggested Citation

  • Tang, Jialin & Soua, Slim & Mares, Cristinel & Gan, Tat-Hean, 2016. "An experimental study of acoustic emission methodology for in service condition monitoring of wind turbine blades," Renewable Energy, Elsevier, vol. 99(C), pages 170-179.
    • Handle: RePEc:eee:renene:v:99:y:2016:i:c:p:170-179
    DOI: 10.1016/j.renene.2016.06.048
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    References listed on IDEAS

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    1. Vick, Brian & Broneske, Sylvia, 2013. "Effect of blade flutter and electrical loading on small wind turbine noise," Renewable Energy, Elsevier, vol. 50(C), pages 1044-1052.
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    Cited by:

    1. Yang, Xiyun & Zhang, Yanfeng & Lv, Wei & Wang, Dong, 2021. "Image recognition of wind turbine blade damage based on a deep learning model with transfer learning and an ensemble learning classifier," Renewable Energy, Elsevier, vol. 163(C), pages 386-397.
    2. Feng Gao & Xiaojiang Wu & Qiang Liu & Juncheng Liu & Xiyun Yang, 2019. "Fault Simulation and Online Diagnosis of Blade Damage of Large-Scale Wind Turbines," Energies, MDPI, vol. 12(3), pages 1-16, February.
    3. Mingwei Lei & Xingfen Wang & Meihua Wang & Yitao Cheng, 2024. "Improved YOLOv5 Based on Multi-Strategy Integration for Multi-Category Wind Turbine Surface Defect Detection," Energies, MDPI, vol. 17(8), pages 1-25, April.
    4. Papatheou, Evangelos & Dervilis, Nikolaos & Maguire, Andrew E. & Campos, Carles & Antoniadou, Ifigeneia & Worden, Keith, 2017. "Performance monitoring of a wind turbine using extreme function theory," Renewable Energy, Elsevier, vol. 113(C), pages 1490-1502.
    5. Chandrasekhar, Kartik & Stevanovic, Nevena & Cross, Elizabeth J. & Dervilis, Nikolaos & Worden, Keith, 2021. "Damage detection in operational wind turbine blades using a new approach based on machine learning," Renewable Energy, Elsevier, vol. 168(C), pages 1249-1264.
    6. García Márquez, Fausto Pedro & Peco Chacón, Ana María, 2020. "A review of non-destructive testing on wind turbines blades," Renewable Energy, Elsevier, vol. 161(C), pages 998-1010.
    7. Guo, Jihong & Liu, Chao & Cao, Jinfeng & Jiang, Dongxiang, 2021. "Damage identification of wind turbine blades with deep convolutional neural networks," Renewable Energy, Elsevier, vol. 174(C), pages 122-133.
    8. Jiménez, Alfredo Arcos & García Márquez, Fausto Pedro & Moraleda, Victoria Borja & Gómez Muñoz, Carlos Quiterio, 2019. "Linear and nonlinear features and machine learning for wind turbine blade ice detection and diagnosis," Renewable Energy, Elsevier, vol. 132(C), pages 1034-1048.
    9. Kaewniam, Panida & Cao, Maosen & Alkayem, Nizar Faisal & Li, Dayang & Manoach, Emil, 2022. "Recent advances in damage detection of wind turbine blades: A state-of-the-art review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 167(C).
    10. Wenjie Wang & Yu Xue & Chengkuan He & Yongnian Zhao, 2022. "Review of the Typical Damage and Damage-Detection Methods of Large Wind Turbine Blades," Energies, MDPI, vol. 15(15), pages 1-31, August.
    11. Xiaowen Song & Zhitai Xing & Yan Jia & Xiaojuan Song & Chang Cai & Yinan Zhang & Zekun Wang & Jicai Guo & Qingan Li, 2022. "Review on the Damage and Fault Diagnosis of Wind Turbine Blades in the Germination Stage," Energies, MDPI, vol. 15(20), pages 1-17, October.
    12. Chen, Bin & Yu, Songhao & Yu, Yang & Zhou, Yilin, 2020. "Acoustical damage detection of wind turbine blade using the improved incremental support vector data description," Renewable Energy, Elsevier, vol. 156(C), pages 548-557.
    13. Miao, Yonghao & Zhao, Ming & Liang, Kaixuan & Lin, Jing, 2020. "Application of an improved MCKDA for fault detection of wind turbine gear based on encoder signal," Renewable Energy, Elsevier, vol. 151(C), pages 192-203.

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