IDEAS home Printed from https://ideas.repec.org/a/eee/renene/v87y2016ip1p364-375.html
   My bibliography  Save this article

A novel order tracking method for wind turbine planetary gearbox vibration analysis based on discrete spectrum correction technique

Author

Listed:
  • He, Guolin
  • Ding, Kang
  • Li, Weihua
  • Jiao, Xintao

Abstract

Wind turbine gearboxes generally exhibit complex vibration characteristics due to wide variations in the operating conditions, and dynamics of the structure coupled with flexible supports. Conventional spectral analysis method may not provide reliable health monitoring and fault diagnosis of the gearbox. In this study, a novel order tracking method based on discrete spectrum correction technique is proposed to analyze wind turbine gearbox vibration for the purposes of health monitoring and fault diagnosis. The effectiveness and robustness of the proposed method are demonstrated through simulations and engineering tests. The results show that the shaft rotating speed could be accurately identified from the vibration signal together with amplitudes of significant gear meshing components. Modulation sidebands of both the planetary and fixed-shaft gears in a healthy wind turbine gearbox were further analyzed, which revealed inherent shaft misalignment in the fixed-shaft gear. Meshing frequency of the planetary gear was modulated by both the rotating frequencies of sun gear and planetary carrier, while fundamental modulation frequency of the planetary carrier was found to be related to rotating frequency of the carrier multiplied by the number of planet gears. The monitoring of such particular vibration features would be helpful in enhancing the operational performance of wind turbines through reliable health monitoring of gearboxes and reducing the misdiagnosis of faults.

Suggested Citation

  • He, Guolin & Ding, Kang & Li, Weihua & Jiao, Xintao, 2016. "A novel order tracking method for wind turbine planetary gearbox vibration analysis based on discrete spectrum correction technique," Renewable Energy, Elsevier, vol. 87(P1), pages 364-375.
    • Handle: RePEc:eee:renene:v:87:y:2016:i:p1:p:364-375
    DOI: 10.1016/j.renene.2015.10.036
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S096014811530389X
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.renene.2015.10.036?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Tang, Baoping & Song, Tao & Li, Feng & Deng, Lei, 2014. "Fault diagnosis for a wind turbine transmission system based on manifold learning and Shannon wavelet support vector machine," Renewable Energy, Elsevier, vol. 62(C), pages 1-9.
    2. Jiang, Yonghua & Tang, Baoping & Qin, Yi & Liu, Wenyi, 2011. "Feature extraction method of wind turbine based on adaptive Morlet wavelet and SVD," Renewable Energy, Elsevier, vol. 36(8), pages 2146-2153.
    3. Tang, Baoping & Liu, Wenyi & Song, Tao, 2010. "Wind turbine fault diagnosis based on Morlet wavelet transformation and Wigner-Ville distribution," Renewable Energy, Elsevier, vol. 35(12), pages 2862-2866.
    4. Li, Jimeng & Chen, Xuefeng & Du, Zhaohui & Fang, Zuowei & He, Zhengjia, 2013. "A new noise-controlled second-order enhanced stochastic resonance method with its application in wind turbine drivetrain fault diagnosis," Renewable Energy, Elsevier, vol. 60(C), pages 7-19.
    5. Feng, Zhipeng & Liang, Ming, 2014. "Fault diagnosis of wind turbine planetary gearbox under nonstationary conditions via adaptive optimal kernel time–frequency analysis," Renewable Energy, Elsevier, vol. 66(C), pages 468-477.
    6. Liu, W.Y. & Tang, B.P. & Han, J.G. & Lu, X.N. & Hu, N.N. & He, Z.Z., 2015. "The structure healthy condition monitoring and fault diagnosis methods in wind turbines: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 44(C), pages 466-472.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Lixiao Cao & Zheng Qian & Hamid Zareipour & David Wood & Ehsan Mollasalehi & Shuangshu Tian & Yan Pei, 2018. "Prediction of Remaining Useful Life of Wind Turbine Bearings under Non-Stationary Operating Conditions," Energies, MDPI, vol. 11(12), pages 1-20, November.
    2. Teng, Wei & Ding, Xian & Cheng, Hao & Han, Chen & Liu, Yibing & Mu, Haihua, 2019. "Compound faults diagnosis and analysis for a wind turbine gearbox via a novel vibration model and empirical wavelet transform," Renewable Energy, Elsevier, vol. 136(C), pages 393-402.
    3. Pan, Yubin & Hong, Rongjing & Chen, Jie & Wu, Weiwei, 2020. "A hybrid DBN-SOM-PF-based prognostic approach of remaining useful life for wind turbine gearbox," Renewable Energy, Elsevier, vol. 152(C), pages 138-154.
    4. Yaoming Li & Yanbin Liu & Kuizhou Ji & Ruiheng Zhu, 2022. "A Fault Diagnosis Method for a Differential Inverse Gearbox of a Crawler Combine Harvester Based on Order Analysis," Agriculture, MDPI, vol. 12(9), pages 1-14, August.
    5. Miao, Yonghao & Zhao, Ming & Liang, Kaixuan & Lin, Jing, 2020. "Application of an improved MCKDA for fault detection of wind turbine gear based on encoder signal," Renewable Energy, Elsevier, vol. 151(C), pages 192-203.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Jin, Xin & Ju, Wenbin & Zhang, Zhaolong & Guo, Lianxin & Yang, Xiangang, 2016. "System safety analysis of large wind turbines," Renewable and Sustainable Energy Reviews, Elsevier, vol. 56(C), pages 1293-1307.
    2. Stetco, Adrian & Dinmohammadi, Fateme & Zhao, Xingyu & Robu, Valentin & Flynn, David & Barnes, Mike & Keane, John & Nenadic, Goran, 2019. "Machine learning methods for wind turbine condition monitoring: A review," Renewable Energy, Elsevier, vol. 133(C), pages 620-635.
    3. Kong, Yun & Wang, Tianyang & Chu, Fulei, 2019. "Meshing frequency modulation assisted empirical wavelet transform for fault diagnosis of wind turbine planetary ring gear," Renewable Energy, Elsevier, vol. 132(C), pages 1373-1388.
    4. Liu, Xianzeng & Yang, Yuhu & Zhang, Jun, 2018. "Resultant vibration signal model based fault diagnosis of a single stage planetary gear train with an incipient tooth crack on the sun gear," Renewable Energy, Elsevier, vol. 122(C), pages 65-79.
    5. Xueli An & Dongxiang Jiang, 2014. "Bearing fault diagnosis of wind turbine based on intrinsic time-scale decomposition frequency spectrum," Journal of Risk and Reliability, , vol. 228(6), pages 558-566, December.
    6. Liu, Wenyi, 2016. "Design and kinetic analysis of wind turbine blade-hub-tower coupled system," Renewable Energy, Elsevier, vol. 94(C), pages 547-557.
    7. Hu, Aijun & Yan, Xiaoan & Xiang, Ling, 2015. "A new wind turbine fault diagnosis method based on ensemble intrinsic time-scale decomposition and WPT-fractal dimension," Renewable Energy, Elsevier, vol. 83(C), pages 767-778.
    8. Kong, Yun & Wang, Tianyang & Feng, Zhipeng & Chu, Fulei, 2020. "Discriminative dictionary learning based sparse representation classification for intelligent fault identification of planet bearings in wind turbine," Renewable Energy, Elsevier, vol. 152(C), pages 754-769.
    9. Miao He & David He & Jae Yoon & Thomas J Nostrand & Junda Zhu & Eric Bechhoefer, 2019. "Wind turbine planetary gearbox feature extraction and fault diagnosis using a deep-learning-based approach," Journal of Risk and Reliability, , vol. 233(3), pages 303-316, June.
    10. Zhang, Yu & Lu, Wenxiu & Chu, Fulei, 2017. "Planet gear fault localization for wind turbine gearbox using acoustic emission signals," Renewable Energy, Elsevier, vol. 109(C), pages 449-460.
    11. Liu, W.Y., 2017. "A review on wind turbine noise mechanism and de-noising techniques," Renewable Energy, Elsevier, vol. 108(C), pages 311-320.
    12. Alvarez, Eduardo J. & Ribaric, Adrijan P., 2018. "An improved-accuracy method for fatigue load analysis of wind turbine gearbox based on SCADA," Renewable Energy, Elsevier, vol. 115(C), pages 391-399.
    13. Song, Zhe & Zhang, Zijun & Jiang, Yu & Zhu, Jin, 2018. "Wind turbine health state monitoring based on a Bayesian data-driven approach," Renewable Energy, Elsevier, vol. 125(C), pages 172-181.
    14. Feng, Zhipeng & Liang, Ming & Zhang, Yi & Hou, Shumin, 2012. "Fault diagnosis for wind turbine planetary gearboxes via demodulation analysis based on ensemble empirical mode decomposition and energy separation," Renewable Energy, Elsevier, vol. 47(C), pages 112-126.
    15. Wang, Yifei & Ma, Xiandong & Joyce, Malcolm J., 2016. "Reducing sensor complexity for monitoring wind turbine performance using principal component analysis," Renewable Energy, Elsevier, vol. 97(C), pages 444-456.
    16. Wang, Jianzhou & Song, Yiliao & Liu, Feng & Hou, Ru, 2016. "Analysis and application of forecasting models in wind power integration: A review of multi-step-ahead wind speed forecasting models," Renewable and Sustainable Energy Reviews, Elsevier, vol. 60(C), pages 960-981.
    17. Liu, W.Y. & Tang, B.P. & Han, J.G. & Lu, X.N. & Hu, N.N. & He, Z.Z., 2015. "The structure healthy condition monitoring and fault diagnosis methods in wind turbines: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 44(C), pages 466-472.
    18. Pang, Yanhua & He, Qun & Jiang, Guoqian & Xie, Ping, 2020. "Spatio-temporal fusion neural network for multi-class fault diagnosis of wind turbines based on SCADA data," Renewable Energy, Elsevier, vol. 161(C), pages 510-524.
    19. Li, Yanting & Liu, Shujun & Shu, Lianjie, 2019. "Wind turbine fault diagnosis based on Gaussian process classifiers applied to operational data," Renewable Energy, Elsevier, vol. 134(C), pages 357-366.
    20. Liu, W.Y. & Zhang, W.H. & Han, J.G. & Wang, G.F., 2012. "A new wind turbine fault diagnosis method based on the local mean decomposition," Renewable Energy, Elsevier, vol. 48(C), pages 411-415.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:renene:v:87:y:2016:i:p1:p:364-375. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/renewable-energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.