IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v252y2024ics0951832024005027.html
   My bibliography  Save this article

Corrective maintenance minimizing expected mission losses in shock exposed multistate production-storage systems

Author

Listed:
  • Levitin, Gregory
  • Xing, Liudong
  • Dai, Yuanshun

Abstract

Production-storage systems are often subject to random external shocks such as storm weather and electromagnetic interference. However, most of the existing models failed to take the shock effects into consideration. This paper extends the state of the art by modeling random shocks and optimizing their mitigating corrective maintenance policy (CMP) that defines the condition triggering repair actions to restore the production subsystem to a higher performance level. The CMP can greatly impact the amount of unsupplied product as well as the maintenance and operation costs, all contributing to the expected mission losses (EML). This paper contributes by modeling and optimizing the CMP to minimize the EML. The proposed solution encompasses a new numerical algorithm that evaluates the EML of the considered production-storage system under a given CMP and the genetic algorithm realized for solving the CMP optimization problem. The proposed model is demonstrated using a case study of a multistate power generation system subject to voltage surges due to storm weather. Based on the investigation of effects of several model parameters (shock rate, storage capacity, initial amount of product in the storage, cost of unsupplied product) on the EML and optimization solutions, useful and insightful management recommendations are provided.

Suggested Citation

  • Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2024. "Corrective maintenance minimizing expected mission losses in shock exposed multistate production-storage systems," Reliability Engineering and System Safety, Elsevier, vol. 252(C).
    • Handle: RePEc:eee:reensy:v:252:y:2024:i:c:s0951832024005027
    DOI: 10.1016/j.ress.2024.110430
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832024005027
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ress.2024.110430?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Che, Haiyang & Zeng, Shengkui & Li, Kehui & Guo, Jianbin, 2022. "Reliability analysis of load-sharing man-machine systems subject to machine degradation, human errors, and random shocks," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    2. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2023. "Optimizing uploading and downloading pace distribution in system with two non-identical storage units," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    3. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2022. "Loading policy minimizing cumulative unsupplied demand of production system with storage," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    4. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2022. "Optimizing the maximum filling level of perfect storage in system with imperfect production unit," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    5. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2023. "Optimal structure of multiple resource supply systems with storages," Reliability Engineering and System Safety, Elsevier, vol. 238(C).
    6. Wang, Xiaoyue & Chen, Xi & Zhao, Xian & Ning, Ru, 2024. "Reliability analysis of self-healing systems equipped with multi-component protective devices operating in a shock environment," Reliability Engineering and System Safety, Elsevier, vol. 244(C).
    7. Ping-Chen Chang, 2019. "Reliability estimation for a stochastic production system with finite buffer storage by a simulation approach," Annals of Operations Research, Springer, vol. 277(1), pages 119-133, June.
    8. Prajapati, Vijaykumar K. & Mahajan, Vasundhara, 2021. "Reliability assessment and congestion management of power system with energy storage system and uncertain renewable resources," Energy, Elsevier, vol. 215(PB).
    9. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2022. "Unrepairable system with single production unit and n failure-prone identical parallel storage units," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    10. Chadjiconstantinidis, Stathis & Eryilmaz, Serkan, 2023. "Reliability of a mixed δ-shock model with a random change point in shock magnitude distribution and an optimal replacement policy," Reliability Engineering and System Safety, Elsevier, vol. 232(C).
    11. Cheng, Chen & Yang, Jun & Li, Lei, 2020. "Reliability assessment of multi-state phased mission systems with common bus performance sharing considering transmission loss and performance storage," Reliability Engineering and System Safety, Elsevier, vol. 199(C).
    12. Xiang, Shihu & Zhao, Changdong & Hao, Songhua & Li, Kui & Li, Wenhua, 2023. "A reliability evaluation method for electromagnetic relays based on a novel degradation-threshold-shock model with two-sided failure thresholds," Reliability Engineering and System Safety, Elsevier, vol. 240(C).
    13. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2024. "Optimizing corrective maintenance for multistate systems with storage," Reliability Engineering and System Safety, Elsevier, vol. 244(C).
    14. Hamada, Michael & Martz, Harry F. & Berg, Eric C. & Koehler, Arthur J., 2006. "Optimizing the product-based availability of a buffered industrial process," Reliability Engineering and System Safety, Elsevier, vol. 91(9), pages 1039-1048.
    15. Jiang, Shan & Jia, Xujie, 2024. "Reliability assessment under continuous fatigue degradation and shock based on Markov renewal process," Reliability Engineering and System Safety, Elsevier, vol. 248(C).
    16. Sun, Fuqiang & Li, Hao & Cheng, Yuanyuan & Liao, Haitao, 2021. "Reliability analysis for a system experiencing dependent degradation processes and random shocks based on a nonlinear Wiener process model," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    17. Jia, Heping & Peng, Rui & Yang, Li & Wu, Tianyi & Liu, Dunnan & Li, Yanbin, 2022. "Reliability evaluation of demand-based warm standby systems with capacity storage," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    18. Congshan Wu & Rong Pan & Xian Zhao, 2022. "Reliability assessment of multi-state performance sharing systems with transmission loss and random shocks," IISE Transactions, Taylor & Francis Journals, vol. 54(11), pages 1060-1071, November.
    19. Zhao, Xian & Qi, Xin & Wang, Xiaoyue, 2023. "Reliability assessment for coherent systems operating under a generalized mixed shock model with multiple change points of the environment," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    20. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2022. "Unrepairable system with consecutively used imperfect storage units," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    21. Wang, Xiaoyue & Zhao, Xian & Wang, Siqi & Sun, Leping, 2020. "Reliability and maintenance for performance-balanced systems operating in a shock environment," Reliability Engineering and System Safety, Elsevier, vol. 195(C).
    22. Robert R. Meyer & Michael H. Rothkopf & Stephen A. Smith, 1979. "Reliability and Inventory in a Production-Storage System," Management Science, INFORMS, vol. 25(8), pages 799-807, August.
    23. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2023. "Standby mode transfer schedule minimizing downtime of 1-out-of-N system with storage," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    24. Peiravi, Abdossaber & Nourelfath, Mustapha & Zanjani, Masoumeh Kazemi, 2022. "Redundancy strategies assessment and optimization of k-out-of-n systems based on Markov chains and genetic algorithms," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    25. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2021. "Influence of storage on mission success probability of m-out-of-n standby systems with reusable elements," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    26. Li, Xiang-Yu & Li, Yan-Feng & Huang, Hong-Zhong & Zio, Enrico, 2018. "Reliability assessment of phased-mission systems under random shocks," Reliability Engineering and System Safety, Elsevier, vol. 180(C), pages 352-361.
    27. Kang, Fengming & Cui, Lirong & Ye, Zhisheng & Zhou, Yu, 2024. "Reliability analysis for systems with self-healing mechanism in degradation-shock dependence processes with changing degradation rate," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    28. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2022. "Optimal mission aborting in multistate systems with storage," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    29. Shamstabar, Yousof & Shahriari, Hamid & Samimi, Yaser, 2021. "Reliability monitoring of systems with cumulative shock-based deterioration process," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    30. Tavangar, Mahdi & Hashemi, Marzieh, 2022. "Reliability and maintenance analysis of coherent systems subject to aging and environmental shocks," Reliability Engineering and System Safety, Elsevier, vol. 218(PB).
    31. Gholinezhad, Hadi, 2024. "A new model for reliability redundancy allocation problem with component mixing," Reliability Engineering and System Safety, Elsevier, vol. 242(C).
    32. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2024. "Consecutively connected systems with unreliable resource generators and storages," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2024. "Optimizing corrective maintenance for multistate systems with storage," Reliability Engineering and System Safety, Elsevier, vol. 244(C).
    2. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2022. "Minimizing mission cost for production system with unreliable storage," Reliability Engineering and System Safety, Elsevier, vol. 227(C).
    3. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2023. "Optimizing uploading and downloading pace distribution in system with two non-identical storage units," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    4. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2022. "Loading policy minimizing cumulative unsupplied demand of production system with storage," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    5. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2022. "Optimizing the maximum filling level of perfect storage in system with imperfect production unit," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    6. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2022. "Unrepairable system with consecutively used imperfect storage units," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    7. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2022. "Unrepairable system with single production unit and n failure-prone identical parallel storage units," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    8. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2024. "Consecutively connected systems with unreliable resource generators and storages," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    9. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2022. "Optimal sequencing of elements activation in 1-out-of-n warm standby system with storage," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    10. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2025. "Standby and inspection policy optimization in systems exposed to common and operational shock processes," Reliability Engineering and System Safety, Elsevier, vol. 253(C).
    11. Jiang, Shan & Jia, Xujie, 2024. "Reliability assessment under continuous fatigue degradation and shock based on Markov renewal process," Reliability Engineering and System Safety, Elsevier, vol. 248(C).
    12. Ma, Xiaobing & Han, Ruoran & Chen, Yi & Qiu, Qingan & Yan, Rui & Yang, Li, 2024. "Intelligent spare ordering and replacement optimisation leveraging adaptive prediction information," Reliability Engineering and System Safety, Elsevier, vol. 252(C).
    13. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2023. "Standby mode transfer schedule minimizing downtime of 1-out-of-N system with storage," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    14. Dui, Hongyan & Wang, Jiafeng & Zhu, Tianmeng & Xing, Liudong, 2024. "Maintenance optimization methodology of edge cloud collaborative systems based on a gateway cost index in IIoT," Reliability Engineering and System Safety, Elsevier, vol. 251(C).
    15. Wu, Congshan & Pan, Rong & Zhao, Xian & Wang, Xiaoyue, 2024. "Designing preventive maintenance for multi-state systems with performance sharing," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    16. Zhou, Yu & Kou, Gang & Guo, Zhen-Zhu & Xiao, Hui, 2023. "Availability analysis of shared bikes using abnormal trip data," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
    17. Hu, Zebin & Hu, Linmin & Wu, Shaomin & Yu, Xiaoyun, 2024. "Reliability assessment of discrete-time k/n(G) retrial system based on different failure types and the δ-shock model," Reliability Engineering and System Safety, Elsevier, vol. 251(C).
    18. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2024. "Allocation and activation of resource constrained shock-exposed components in heterogeneous 1-out-of-n standby system," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    19. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2022. "Heterogeneous 1-out-of-n standby systems with limited unit operation time," Reliability Engineering and System Safety, Elsevier, vol. 224(C).
    20. Levitin, Gregory & Xing, Liudong & Dai, Yuanshun, 2022. "Optimal mission aborting in multistate systems with storage," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:252:y:2024:i:c:s0951832024005027. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.