Non-renewable warranty cost analysis for dependent series configuration with distinct warranty periods

A warranty product often has an interval structure, resulting in different warranty periods for each component due to their distinct degradation paths. From the manufacturer’s perspective, it is reasonable to establish appropriate warranty periods for each part to achieve cost savings. This paper introduces a dependent series configuration consisting of a main component and an auxiliary component. The failure of the main component leads to system failure, while the failure of the auxiliary component only causes a random damage to the main component. These two components follow different Wiener degradation paths, and then their first passage times (FPTs) follow disparate inverse Gaussian distributions. Assuming a pre-deterministic warranty period, W, for the main component, and ηW,0<η<1, for the auxiliary component, the warranty period can be divided into two stages: [0,ηW] and [ηW,W]. In this context, the paper proposes warranty claim policies for replacement, objective-oriented imperfect repair (OOIR), and refund. The corresponding warranty costs sustained by manufacturer and consumer within these two stages are considered. Finally, a numerical example is presented to illustrate the warranty costs sustained by manufacturer and consumer under different scenarios, as well as the total warranty costs.