IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v215y2021ics0951832021003240.html
   My bibliography  Save this article

An optimization framework for opportunistic planning of preventive maintenance activities

Author

Listed:
  • Mena, R.
  • Viveros, P.
  • Zio, E.
  • Campos, S.

Abstract

Methodologies for designing maintenance policies, such as Reliability Centered Maintenance (RCM), provide a list of recommended preventive maintenance (PM) activities as well as the periodicity for their execution, to comply with safety and reliability standards. This information is then used to elaborate PM plans, defining the instants of execution of each PM activity in the policy throughout a planning horizon, while assuring adequate levels of equipment availability, labor and resource coordination, and spare parts management. Preferably, it is sought to group PM activities executions to form opportunistic work packages to reduce functionality interruptions on the equipment. To address the latter issue, this paper presents an optimization framework for the medium-term opportunistic planning of PM activities on a single machine. The proposed framework is formulated as a computationally tractable continuous time mixed-integer linear program (MILP) that determines the execution instants of PM activities, considering time window tolerances for advancing or delaying executions to maximize the number of grouped executions or, equivalently, minimizing the number of stoppages needed to comply with a PM policy. Diverse numerical experiments are conducted, considering variants of the model regarding the conservativeness in use of the time window tolerances and the inclusion of resource constraints for planning. The results show that the reductions on the number of stoppages of the PM plans, that can be achieved from different levels of time window tolerances, are more significant for PM policies composed by activities with more heterogeneous periodicities of execution.

Suggested Citation

  • Mena, R. & Viveros, P. & Zio, E. & Campos, S., 2021. "An optimization framework for opportunistic planning of preventive maintenance activities," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    • Handle: RePEc:eee:reensy:v:215:y:2021:i:c:s0951832021003240
    DOI: 10.1016/j.ress.2021.107801
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832021003240
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ress.2021.107801?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wang, Xiaolin & Li, Lishuai & Xie, Min, 2020. "An unpunctual preventive maintenance policy under two-dimensional warranty," European Journal of Operational Research, Elsevier, vol. 282(1), pages 304-318.
    2. Doostparast, Mohammad & Kolahan, Farhad & Doostparast, Mahdi, 2014. "A reliability-based approach to optimize preventive maintenance scheduling for coherent systems," Reliability Engineering and System Safety, Elsevier, vol. 126(C), pages 98-106.
    3. Salari, Nooshin & Makis, Viliam, 2017. "Comparison of two maintenance policies for a multi-unit system considering production and demand rates," International Journal of Production Economics, Elsevier, vol. 193(C), pages 381-391.
    4. Chemweno, Peter & Pintelon, Liliane & Muchiri, Peter Nganga & Van Horenbeek, Adriaan, 2018. "Risk assessment methodologies in maintenance decision making: A review of dependability modelling approaches," Reliability Engineering and System Safety, Elsevier, vol. 173(C), pages 64-77.
    5. Do Van, Phuc & Barros, Anne & Bérenguer, Christophe & Bouvard, Keomany & Brissaud, Florent, 2013. "Dynamic grouping maintenance with time limited opportunities," Reliability Engineering and System Safety, Elsevier, vol. 120(C), pages 51-59.
    6. Do, Phuc & Assaf, Roy & Scarf, Phil & Iung, Benoit, 2019. "Modelling and application of condition-based maintenance for a two-component system with stochastic and economic dependencies," Reliability Engineering and System Safety, Elsevier, vol. 182(C), pages 86-97.
    7. Xia, Tangbin & Xi, Lifeng & Zhou, Xiaojun & Lee, Jay, 2012. "Dynamic maintenance decision-making for series–parallel manufacturing system based on MAM–MTW methodology," European Journal of Operational Research, Elsevier, vol. 221(1), pages 231-240.
    8. Fan, Dongming & Zhang, Aibo & Feng, Qiang & Cai, Baoping & Liu, Yiliu & Ren, Yi, 2021. "Group maintenance optimization of subsea Xmas trees with stochastic dependency," Reliability Engineering and System Safety, Elsevier, vol. 209(C).
    9. Wu, Tianyi & Yang, Li & Ma, Xiaobing & Zhang, Zihan & Zhao, Yu, 2020. "Dynamic maintenance strategy with iteratively updated group information," Reliability Engineering and System Safety, Elsevier, vol. 197(C).
    10. Aseem K. Mishra & Divya Shrivastava & Prem Vrat, 2020. "An opportunistic group maintenance model for the multi-unit series system employing Jaya algorithm," OPSEARCH, Springer;Operational Research Society of India, vol. 57(2), pages 603-628, June.
    11. Vu, Hai Canh & Do, Phuc & Barros, Anne & Bérenguer, Christophe, 2014. "Maintenance grouping strategy for multi-component systems with dynamic contexts," Reliability Engineering and System Safety, Elsevier, vol. 132(C), pages 233-249.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Oliwia Powichrowska & Jakub Wiercioch & Bożena Zwolińska, 2024. "Modelling the Prioritisation of Technical Objects Using the EPN Indicator," Energies, MDPI, vol. 17(23), pages 1-28, December.
    2. Moghadam, Mehdi Akbari & Bagheri, Sajad & Salemi, Amir Hosein & Tavakoli, Mohammad Bagher, 2023. "Long-term maintenance planning of medium voltage overhead lines considering the uncertainties and reasons for interruption in a real distribution network," Reliability Engineering and System Safety, Elsevier, vol. 233(C).
    3. McMorland, J. & Collu, M. & McMillan, D. & Carroll, J. & Coraddu, A., 2023. "Opportunistic maintenance for offshore wind: A review and proposal of future framework," Renewable and Sustainable Energy Reviews, Elsevier, vol. 184(C).
    4. Kammouh, Omar & Fecarotti, Claudia & Marandi, Ahmadreza, 2024. "A scalable optimization approach to the intervention planning of complex interconnected infrastructures," Reliability Engineering and System Safety, Elsevier, vol. 250(C).
    5. Wu, Jing & Qian, Cunhua & Dohi, Tadashi, 2024. "Optimal opportunity-based age replacement policies in discrete time," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    6. Alotaibi, Naif M. & Scarf, Philip & Cavalcante, Cristiano A.V. & Lopes, Rodrigo S. & de Oliveira e Silva, André Luiz & Rodrigues, Augusto J.S. & Alyami, Salem A., 2023. "Modified-opportunistic inspection and the case of remote, groundwater well-heads," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    7. Leoni, Leonardo & De Carlo, Filippo & Tucci, Mario, 2023. "Developing a framework for generating production-dependent failure rate through discrete-event simulation," International Journal of Production Economics, Elsevier, vol. 266(C).
    8. Yan, R. & Dunnett, S.J. & Jackson, L.M., 2022. "Model-Based Research for Aiding Decision-Making During the Design and Operation of Multi-Load Automated Guided Vehicle Systems," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    9. Li, Yaping & Xia, Tangbin & Chen, Zhen & Pan, Ershun, 2023. "Multiple degradation-driven preventive maintenance policy for serial-parallel multi-station manufacturing systems," Reliability Engineering and System Safety, Elsevier, vol. 230(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Vu, Hai Canh & Do, Phuc & Fouladirad, Mitra & Grall, Antoine, 2020. "Dynamic opportunistic maintenance planning for multi-component redundant systems with various types of opportunities," Reliability Engineering and System Safety, Elsevier, vol. 198(C).
    2. Liu, Gehui & Chen, Shaokuan & Jin, Hua & Liu, Shuang, 2021. "Optimum opportunistic maintenance schedule incorporating delay time theory with imperfect maintenance," Reliability Engineering and System Safety, Elsevier, vol. 213(C).
    3. Liu, Gehui & Chen, Shaokuan & Ho, Tinkin & Ran, Xinchen & Mao, Baohua & Lan, Zhen, 2022. "Optimum opportunistic maintenance schedule over variable horizons considering multi-stage degradation and dynamic strategy," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    4. Kammouh, Omar & Fecarotti, Claudia & Marandi, Ahmadreza, 2024. "A scalable optimization approach to the intervention planning of complex interconnected infrastructures," Reliability Engineering and System Safety, Elsevier, vol. 250(C).
    5. Azizi, Fariba & Salari, Nooshin, 2023. "A novel condition-based maintenance framework for parallel manufacturing systems based on bivariate birth/birth–death processes," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
    6. Zhang, Fengxia & Shen, Jingyuan & Liao, Haitao & Ma, Yizhong, 2021. "Optimal preventive maintenance policy for a system subject to two-phase imperfect inspections," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    7. Nguyen, Ho Si Hung & Do, Phuc & Vu, Hai-Canh & Iung, Benoit, 2019. "Dynamic maintenance grouping and routing for geographically dispersed production systems," Reliability Engineering and System Safety, Elsevier, vol. 185(C), pages 392-404.
    8. Lu, Biao & Zhou, Xiaojun, 2017. "Opportunistic preventive maintenance scheduling for serial-parallel multistage manufacturing systems with multiple streams of deterioration," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 116-127.
    9. Zhou, Yifan & Lin, Tian Ran & Sun, Yong & Bian, Yangqing & Ma, Lin, 2015. "An effective approach to reducing strategy space for maintenance optimisation of multistate series–parallel systems," Reliability Engineering and System Safety, Elsevier, vol. 138(C), pages 40-53.
    10. Do, Phuc & Vu, Hai Canh & Barros, Anne & Bérenguer, Christophe, 2015. "Maintenance grouping for multi-component systems with availability constraints and limited maintenance teams," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 56-67.
    11. Nguyen, Kim-Anh & Do, Phuc & Grall, Antoine, 2017. "Joint predictive maintenance and inventory strategy for multi-component systems using Birnbaum’s structural importance," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 249-261.
    12. Yaqiong Lv & Pan Zheng & Jiabei Yuan & Xiaohua Cao, 2023. "A Predictive Maintenance Strategy for Multi-Component Systems Based on Components’ Remaining Useful Life Prediction," Mathematics, MDPI, vol. 11(18), pages 1-23, September.
    13. Li, Yaping & Xia, Tangbin & Chen, Zhen & Pan, Ershun, 2023. "Multiple degradation-driven preventive maintenance policy for serial-parallel multi-station manufacturing systems," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    14. Uit Het Broek, Michiel A.J. & Teunter, Ruud H. & de Jonge, Bram & Veldman, Jasper, 2021. "Joint condition-based maintenance and load-sharing optimization for two-unit systems with economic dependency," European Journal of Operational Research, Elsevier, vol. 295(3), pages 1119-1131.
    15. Zhang, Wenyu & Zhang, Xiaohong & He, Shuguang & Zhao, Xing & He, Zhen, 2024. "Optimal condition-based maintenance policy for multi-component repairable systems with economic dependence in a finite-horizon," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    16. Jiawen Hu & Zuhua Jiang & Haitao Liao, 2017. "Preventive maintenance of a batch production system under time-varying operational condition," International Journal of Production Research, Taylor & Francis Journals, vol. 55(19), pages 5681-5705, October.
    17. Liang, Zhenglin & Parlikad, Ajith Kumar, 2020. "Predictive group maintenance for multi-system multi-component networks," Reliability Engineering and System Safety, Elsevier, vol. 195(C).
    18. Berrade, M.D. & Scarf, P.A. & Cavalcante, C.A.V., 2017. "A study of postponed replacement in a delay time model," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 70-79.
    19. Li, Heping & Deloux, Estelle & Dieulle, Laurence, 2016. "A condition-based maintenance policy for multi-component systems with Lévy copulas dependence," Reliability Engineering and System Safety, Elsevier, vol. 149(C), pages 44-55.
    20. Nguyen, Kim-Anh & Do, Phuc & Grall, Antoine, 2015. "Multi-level predictive maintenance for multi-component systems," Reliability Engineering and System Safety, Elsevier, vol. 144(C), pages 83-94.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:215:y:2021:i:c:s0951832021003240. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.