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Predictive maintenance for multi-component systems of repairables with Remaining-Useful-Life prognostics and a limited stock of spare components

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  • de Pater, Ingeborg
  • Mitici, Mihaela

Abstract

Aircraft maintenance is undergoing a paradigm shift towards predictive maintenance, where the use of sensor data and Remaining-Useful-Life prognostics are central. This paper proposes an integrated approach for predictive aircraft maintenance planning for multiple multi-component systems, where the components are repairables. First, model-based Remaining-Useful-Life prognostics are developed. These prognostics are updated over time, as more sensor data become available. Then, a rolling horizon integer linear program is developed for the maintenance planning of multiple multi-component systems. This model integrates the Remaining-Useful-Life prognostics with the management of a limited stock of spare repairable components. The maintenance of the multiple systems is linked through the availability of spare components and shared maintenance time slots. Our approach is illustrated for a fleet of aircraft, each equipped with a Cooling System consisting of four Cooling Units. For an aircraft to be operational, a minimum of two Cooling Units out of the four need to be operational. The maintenance planning results show that our integrated approach reduces the costs with maintenance by 48% relative to a corrective maintenance strategy and by 30% relative to a preventive maintenance strategy. Moreover, using predictive maintenance, components are replaced in anticipation of failure without wasting their useful life. In general, our approach provides a roadmap from Remaining-Useful-Life prognostics to maintenance planning for multiple multi-component systems of repairables with a limited stock of spares.

Suggested Citation

  • de Pater, Ingeborg & Mitici, Mihaela, 2021. "Predictive maintenance for multi-component systems of repairables with Remaining-Useful-Life prognostics and a limited stock of spare components," Reliability Engineering and System Safety, Elsevier, vol. 214(C).
    • Handle: RePEc:eee:reensy:v:214:y:2021:i:c:s095183202100288x
    DOI: 10.1016/j.ress.2021.107761
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    Cited by:

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    15. Kamariotis, Antonios & Tatsis, Konstantinos & Chatzi, Eleni & Goebel, Kai & Straub, Daniel, 2024. "A metric for assessing and optimizing data-driven prognostic algorithms for predictive maintenance," Reliability Engineering and System Safety, Elsevier, vol. 242(C).
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