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Preventive maintenance of a single machine system working under piecewise constant operating condition

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  • Hu, Jiawen
  • Jiang, Zuhua
  • Liao, Haitao

Abstract

Manufacturing machines usually work under piecewise constant operating condition (PCOC) and are subject to imperfect preventive maintenance (PM). In this paper, an extended imperfect maintenance (IM) model for a machine working under PCOC is developed by combining an age-based hybrid IM model and an accelerated failure time model (AFTM). Maximum likelihood method is provided for estimating the model parameters. A dynamic cost-effective PM policy based on a short-term production plan is proposed for a common situation where the production plan is updated dynamically and only the current operating condition (OC) is confirmed. A numerical example is conducted to demonstrate the use of the proposed policy in practice.

Suggested Citation

  • Hu, Jiawen & Jiang, Zuhua & Liao, Haitao, 2017. "Preventive maintenance of a single machine system working under piecewise constant operating condition," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 105-115.
    • Handle: RePEc:eee:reensy:v:168:y:2017:i:c:p:105-115
    DOI: 10.1016/j.ress.2017.05.014
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    References listed on IDEAS

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    1. Jiawen Hu & Zuhua Jiang & Hong Wang, 2016. "Preventive maintenance for a single-machine system under variable operational conditions," Journal of Risk and Reliability, , vol. 230(4), pages 391-404, August.
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    Cited by:

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    2. Zhu, Mixin & Zhou, Xiaojun, 2023. "Hierarchical-clustering-based joint optimization of spare part provision and maintenance scheduling for serial-parallel multi-station manufacturing systems," International Journal of Production Economics, Elsevier, vol. 264(C).
    3. Shi, Yue & Xiang, Yisha & Xiao, Hui & Xing, Liudong, 2021. "Joint optimization of budget allocation and maintenance planning of multi-facility transportation infrastructure systems," European Journal of Operational Research, Elsevier, vol. 288(2), pages 382-393.
    4. Zhang, Fengxia & Liao, Haitao & Shen, Jingyuan & Ma, Yizhong, 2024. "Optimal maintenance over a finite time horizon for a system under imperfect inspection and dynamic working environment," Reliability Engineering and System Safety, Elsevier, vol. 246(C).
    5. Jiang, Junwei & An, Youjun & Dong, Yuanfa & Hu, Jiawen & Li, Yinghe & Zhao, Ziye, 2023. "Integrated optimization of non-permutation flow shop scheduling and maintenance planning with variable processing speed," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    6. Wang, Naichao & Hu, Jiawen & Ma, Lin & Xiao, Boping & Liao, Haitao, 2020. "Availability Analysis and Preventive Maintenance Planning for Systems with General Time Distributions," Reliability Engineering and System Safety, Elsevier, vol. 201(C).
    7. Wu, Shaomin & Do, Phuc, 2017. "Editorial," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 1-3.
    8. Xia, Tangbin & Si, Guojin & Shi, Guo & Zhang, Kaigan & Xi, Lifeng, 2022. "Optimal selective maintenance scheduling for series–parallel systems based on energy efficiency optimization," Applied Energy, Elsevier, vol. 314(C).
    9. An, Youjun & Chen, Xiaohui & Hu, Jiawen & Zhang, Lin & Li, Yinghe & Jiang, Junwei, 2022. "Joint optimization of preventive maintenance and production rescheduling with new machine insertion and processing speed selection," Reliability Engineering and System Safety, Elsevier, vol. 220(C).
    10. Qinglai Dong & Lirong Cui & Hongda Gao, 2019. "A bivariate replacement policy for an imperfect repair system based on geometric processes," Journal of Risk and Reliability, , vol. 233(4), pages 670-681, August.
    11. Feng, Hanxin & Xi, Lifeng & Xiao, Lei & Xia, Tangbin & Pan, Ershun, 2018. "Imperfect preventive maintenance optimization for flexible flowshop manufacturing cells considering sequence-dependent group scheduling," Reliability Engineering and System Safety, Elsevier, vol. 176(C), pages 218-229.
    12. Bożena Zwolińska & Jakub Wiercioch, 2022. "Selection of Maintenance Strategies for Machines in a Series-Parallel System," Sustainability, MDPI, vol. 14(19), pages 1-20, September.

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