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Preventive maintenance of a batch production system under time-varying operational condition

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  • Jiawen Hu
  • Zuhua Jiang
  • Haitao Liao

Abstract

This paper proposes a dynamic opportunistic preventive maintenance (PM) strategy for a production system with a time-varying batch production pattern. The operation of such a system is generic in that the operational condition (OC) varies from batch to batch and the information about the next batch can be confirmed only upon the completion of the current batch. To accommodate time-varying OC, a modified imperfect maintenance model is developed to optimise the performance of maintenance actions that can only be performed at batch-shift points. The first study presents a PM policy for a single machine with short-term production plans. Then, a multi-machine system is studied with a goal of developing an optimum dynamic opportunistic PM strategy for a group of machines at batch-shift points. Numerical examples are proceeded to illustrate the proposed maintenance strategy in practice. The result reveals that more cost will be incurred if OC is ignored. Moreover, the proposed opportunistic PM strategy achieves the lowest total cost comparing with other strategies as the system downtime cost and maintenance cost has been jointly minimised.

Suggested Citation

  • Jiawen Hu & Zuhua Jiang & Haitao Liao, 2017. "Preventive maintenance of a batch production system under time-varying operational condition," International Journal of Production Research, Taylor & Francis Journals, vol. 55(19), pages 5681-5705, October.
    • Handle: RePEc:taf:tprsxx:v:55:y:2017:i:19:p:5681-5705
    DOI: 10.1080/00207543.2017.1330565
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    Cited by:

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    3. Xiufang Zhang & Tangbin Xia & Ershun Pan & Yuqing Li, 2022. "Integrated optimization on production scheduling and imperfect preventive maintenance considering multi-degradation and learning-forgetting effects," Flexible Services and Manufacturing Journal, Springer, vol. 34(2), pages 451-482, June.
    4. Wang, Naichao & Hu, Jiawen & Ma, Lin & Xiao, Boping & Liao, Haitao, 2020. "Availability Analysis and Preventive Maintenance Planning for Systems with General Time Distributions," Reliability Engineering and System Safety, Elsevier, vol. 201(C).
    5. Feng, Hanxin & Xi, Lifeng & Xiao, Lei & Xia, Tangbin & Pan, Ershun, 2018. "Imperfect preventive maintenance optimization for flexible flowshop manufacturing cells considering sequence-dependent group scheduling," Reliability Engineering and System Safety, Elsevier, vol. 176(C), pages 218-229.
    6. Shen, Jingyuan & Hu, Jiawen & Ma, Yizhong, 2020. "Two preventive replacement strategies for systems with protective auxiliary parts subject to degradation and economic dependence," Reliability Engineering and System Safety, Elsevier, vol. 204(C).

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