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Feasibility study and uncertainties in the validation of an existing safety-related control circuit with the ISO 13849-1:2006 design standard

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  • Jocelyn, Sabrina
  • Baudoin, James
  • Chinniah, Yuvin
  • Charpentier, Philippe

Abstract

In industry, machine users and people who modify or integrate equipment often have to evaluate the safety level of a safety-related control circuit that they have not necessarily designed. The modifications or integrations may involve work to make an existing machine that does not comply with normative or regulatory specifications safe. However, how can a circuit performing a safety function be validated a posteriori? Is the validation exercise feasible? What are the difficulties and limitations of such a procedure? The aim of this article is to answer these questions by presenting a validation study of a safety function of an existing machine. A plastic injection molding machine is used for this study, as well as standard ISO 13849-1:2006. Validation consists of performing an a posteriori (post-design) estimation of the performance level of the safety function. The procedure is studied for two contexts of use of the machine: in industry, and in laboratory. The calculations required by the ISO standard were done using Excel, followed by SIStema software. It is shown that, based on the context of use, the estimated performance level was different for the same safety-related circuit. The variability in the results is explained by the assumptions made by the person undertaking the validation without the involvement of the machine designer.

Suggested Citation

  • Jocelyn, Sabrina & Baudoin, James & Chinniah, Yuvin & Charpentier, Philippe, 2014. "Feasibility study and uncertainties in the validation of an existing safety-related control circuit with the ISO 13849-1:2006 design standard," Reliability Engineering and System Safety, Elsevier, vol. 121(C), pages 104-112.
    • Handle: RePEc:eee:reensy:v:121:y:2014:i:c:p:104-112
    DOI: 10.1016/j.ress.2013.07.012
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    References listed on IDEAS

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    1. Dutuit, Y. & Innal, F. & Rauzy, A. & Signoret, J.-P., 2008. "Probabilistic assessments in relationship with safety integrity levels by using Fault Trees," Reliability Engineering and System Safety, Elsevier, vol. 93(12), pages 1867-1876.
    2. Hietikko, Marita & Malm, Timo & Alanen, Jarmo, 2011. "Risk estimation studies in the context of a machine control function," Reliability Engineering and System Safety, Elsevier, vol. 96(7), pages 767-774.
    3. Ruud, Stian & Mikkelsen, Ã…ge, 2008. "Risk-based rules for crane safety systems," Reliability Engineering and System Safety, Elsevier, vol. 93(9), pages 1369-1376.
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    1. Hietikko, Marita & Malm, Timo & Saha, Heikki, 2015. "Comparing performance level estimation of safety functions in three distributed structures," Reliability Engineering and System Safety, Elsevier, vol. 134(C), pages 218-229.
    2. Porras-Vázquez, Alberto & Romero-Pérez, Julio-Ariel, 2018. "A new methodology for facilitating the design of safety-related parts of control systems in machines according to ISO 13849:2006 standard," Reliability Engineering and System Safety, Elsevier, vol. 174(C), pages 60-70.

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