A two-stage stochastic programming approach for identifying optimal postponement strategies in supply chains with uncertain demand

In the course of globalization, applying mass-customization strategies has led to a high diversity of variants in many economic sectors. Thus, customer demands are often less predictable, and handling increasing inventory stocks as well as avoiding shortfalls have become particularly important. All these complexity drivers result in higher supply chain risks. Postponement strategies have been proposed as a suitable approach to address these problems. Although the concept of postponement and its impact on the supply chain are theoretically well discussed, optimally configuring the entire production and distribution activities is still challenging. We present a two-stage stochastic mixed-integer linear programming model, which comprises an integrated production and distribution planning approach, and considers postponement concepts. In comparison to earlier approaches that examine postponement strategies, our model supports the decision maker under demand uncertainty and considers lead times, penalty costs for shortfalls, as well as inventory-keeping decisions over a tactical planning horizon. This allows an integrated investigation of both form and logistics postponement concepts. Moreover, we consider the decision maker’s risk attitude identifying non-dominated profitable and risk-averse strategies. We illustrate the benefits of the model by using a case study from the apparel industry, and present the results of a sensitivity analysis with respect to varying demand uncertainty and demand correlations as well as different preferences regarding risk aversion. Furthermore, we carry out performance and quality benchmarks and compare the results of a standard mixed-integer linear programming solver, a parallel nested Benders approach and a sample average approximation technique.