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Decision support system for the batching problems of steelmaking and continuous-casting production

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  • Tang, Lixin
  • Wang, Gongshu

Abstract

This paper investigates two batching problems for steelmaking and continuous-casting (SCC) production in an integrated iron and steel enterprise. The tasks of the problems are to make the decisions as how to consolidate ordered slabs into charges, and then how to group charges into casts. The effective decisions on these batching problems can help to balance the requirements of materials in downstream production lines, improve the customer satisfaction levels, and reduce production costs (including reduction of open ordered slabs, less slabs quality upgrading, reduction of steel-grade changeovers, and reduction of inefficient utilization of tundishes lives). We first formulate the problems as integer-programming models by consider practical constraints and requirements, and then develop the two heuristic algorithms for the corresponding batching problems. By embedding above models and algorithms, we develop decision support system (DSS) software with interactive planning editor. The DSS has been tested by using practical data set collected from the steelmaking plant in Baosteel which is one of the most advanced iron and steel enterprises in China. Computational experiments demonstrate that the models and algorithms developed can generate the satisfactory solutions when they work together with the planning editor in the DSS.

Suggested Citation

  • Tang, Lixin & Wang, Gongshu, 2008. "Decision support system for the batching problems of steelmaking and continuous-casting production," Omega, Elsevier, vol. 36(6), pages 976-991, December.
    • Handle: RePEc:eee:jomega:v:36:y:2008:i:6:p:976-991
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    References listed on IDEAS

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    1. Zanoni, Simone & Zavanella, Lucio, 2005. "Model and analysis of integrated production-inventory system: The case of steel production," International Journal of Production Economics, Elsevier, vol. 93(1), pages 197-205, January.
    2. Tang, Lixin & Liu, Jiyin & Rong, Aiying & Yang, Zihou, 2000. "A mathematical programming model for scheduling steelmaking-continuous casting production," European Journal of Operational Research, Elsevier, vol. 120(2), pages 423-435, January.
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    Cited by:

    1. Gribkovskaia, Irina V. & Kovalev, Sergey & Werner, Frank, 2010. "Batching for work and rework processes on dedicated facilities to minimize the makespan," Omega, Elsevier, vol. 38(6), pages 522-527, December.
    2. Lixin Tang & Gongshu Wang & Jiyin Liu & Jingyi Liu, 2011. "A combination of Lagrangian relaxation and column generation for order batching in steelmaking and continuous‐casting production," Naval Research Logistics (NRL), John Wiley & Sons, vol. 58(4), pages 370-388, June.
    3. Lixin Tang & Gongshu Wang & Zhi-Long Chen, 2014. "Integrated Charge Batching and Casting Width Selection at Baosteel," Operations Research, INFORMS, vol. 62(4), pages 772-787, August.
    4. Lixin Tang & Ying Meng & Zhi-Long Chen & Jiyin Liu, 2016. "Coil Batching to Improve Productivity and Energy Utilization in Steel Production," Manufacturing & Service Operations Management, INFORMS, vol. 18(2), pages 262-279, May.
    5. Liu, Min & Jiang, Shenglong & Wu, Cheng, 2015. "A soft-decision based two-layered scheduling approach for uncertain steelmaking-continuous casting processAuthor-Name: Hao, Jinghua," European Journal of Operational Research, Elsevier, vol. 244(3), pages 966-979.
    6. Marvizadeh, S. Zamiri & Choobineh, F.F., 2013. "Reducing the number of setups for CNC punch presses," Omega, Elsevier, vol. 41(2), pages 226-235.
    7. Liu, Ying & Dong, Haibo & Lohse, Niels & Petrovic, Sanja, 2016. "A multi-objective genetic algorithm for optimisation of energy consumption and shop floor production performance," International Journal of Production Economics, Elsevier, vol. 179(C), pages 259-272.
    8. Torres, Nelson & Greivel, Gus & Betz, Joshua & Moreno, Eduardo & Newman, Alexandra & Thomas, Brian, 2024. "Optimizing steel coil production schedules under continuous casting and hot rolling," European Journal of Operational Research, Elsevier, vol. 314(2), pages 496-508.
    9. Lixin Tang & Ying Meng & Gongshu Wang & Zhi-Long Chen & Jiyin Liu & Guofen Hu & Lijun Chen & Bo Zhang, 2014. "Operations Research Transforms Baosteel’s Operations," Interfaces, INFORMS, vol. 44(1), pages 22-38, February.
    10. Jing Wu & Dan Zhang & Yang Yang & Gongshu Wang & Lijie Su, 2022. "Multi-Stage Multi-Product Production and Inventory Planning for Cold Rolling under Random Yield," Mathematics, MDPI, vol. 10(4), pages 1-21, February.
    11. Zhang, Ruijun & Lu, Jie & Zhang, Guangquan, 2011. "A knowledge-based multi-role decision support system for ore blending cost optimization of blast furnaces," European Journal of Operational Research, Elsevier, vol. 215(1), pages 194-203, November.
    12. Wichmann, Matthias Gerhard & Spengler, Thomas Stefan, 2015. "Slab scheduling at parallel continuous casters," International Journal of Production Economics, Elsevier, vol. 170(PB), pages 551-562.
    13. Slotnick, Susan A., 2011. "Optimal and heuristic lead-time quotation for an integrated steel mill with a minimum batch size," European Journal of Operational Research, Elsevier, vol. 210(3), pages 527-536, May.

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