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Investigation on a hydrogel based passive thermal management system for lithium ion batteries

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  • Zhang, Sijie
  • Zhao, Rui
  • Liu, Jie
  • Gu, Junjie

Abstract

An appropriate operating temperature range is critical for the overall performance and safety of lithium-ion batteries. Considering the excellent performance of water in heat dissipation in industrial applications, in this paper, a water based PAAS (sodium polyacrylate) hydrogel thermal management system has been proposed to handle the heat surge during the operation of a Li-ion battery pack. A thermal model with constant heat generation rate is employed to simulate the high current discharge process (i.e., 10 A) on a 4S1P battery pack, which shows a good consistence with the corresponding experimental results. Further experiments on 4S1P and 5S1P battery packs validate the effectiveness of the hydrogel thermal management system in lowering the temperature increase rate of battery packs at different discharge rates and minimizing the temperature difference inside battery packs during operation, thereby enhancing the stability and safety in continuous charge and discharge process and decreasing the capacity fading rate during life cycle tests. This novel hydrogel based cooling system also possesses the characteristics of high energy efficiency, easy manufacturing process, compactness, and low cost.

Suggested Citation

  • Zhang, Sijie & Zhao, Rui & Liu, Jie & Gu, Junjie, 2014. "Investigation on a hydrogel based passive thermal management system for lithium ion batteries," Energy, Elsevier, vol. 68(C), pages 854-861.
    • Handle: RePEc:eee:energy:v:68:y:2014:i:c:p:854-861
    DOI: 10.1016/j.energy.2014.03.012
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    1. Liu, Huan-ling & Shi, Hang-bo & Shen, Han & Xie, Gongnan, 2019. "The performance management of a Li-ion battery by using tree-like mini-channel heat sinks: Experimental and numerical optimization," Energy, Elsevier, vol. 189(C).
    2. Bazinski, S.J. & Wang, X. & Sangeorzan, B.P. & Guessous, L., 2016. "Measuring and assessing the effective in-plane thermal conductivity of lithium iron phosphate pouch cells," Energy, Elsevier, vol. 114(C), pages 1085-1092.
    3. Samimi, Fereshteh & Babapoor, Aziz & Azizi, Mohammadmehdi & Karimi, Gholamreza, 2016. "Thermal management analysis of a Li-ion battery cell using phase change material loaded with carbon fibers," Energy, Elsevier, vol. 96(C), pages 355-371.
    4. Ren, Ruyang & Zhao, Yaohua & Diao, Yanhua & Liang, Lin, 2022. "Experimental study on preheating thermal management system for lithium-ion battery based on U-shaped micro heat pipe array," Energy, Elsevier, vol. 253(C).
    5. Feng, Xuning & Lu, Languang & Ouyang, Minggao & Li, Jiangqiu & He, Xiangming, 2016. "A 3D thermal runaway propagation model for a large format lithium ion battery module," Energy, Elsevier, vol. 115(P1), pages 194-208.
    6. Situ, Wenfu & Zhang, Guoqing & Li, Xinxi & Yang, Xiaoqing & Wei, Chao & Rao, Mumin & Wang, Ziyuan & Wang, Cong & Wu, Weixiong, 2017. "A thermal management system for rectangular LiFePO4 battery module using novel double copper mesh-enhanced phase change material plates," Energy, Elsevier, vol. 141(C), pages 613-623.
    7. Coleman, Brittany & Ostanek, Jason & Heinzel, John, 2016. "Reducing cell-to-cell spacing for large-format lithium ion battery modules with aluminum or PCM heat sinks under failure conditions," Applied Energy, Elsevier, vol. 180(C), pages 14-26.
    8. Hussain, Abid & Tso, C.Y. & Chao, Christopher Y.H., 2016. "Experimental investigation of a passive thermal management system for high-powered lithium ion batteries using nickel foam-paraffin composite," Energy, Elsevier, vol. 115(P1), pages 209-218.
    9. Zhao, Rui & Gu, Junjie & Liu, Jie, 2017. "Optimization of a phase change material based internal cooling system for cylindrical Li-ion battery pack and a hybrid cooling design," Energy, Elsevier, vol. 135(C), pages 811-822.
    10. Zhao, Rui & Liu, Jie & Gu, Junjie, 2016. "Simulation and experimental study on lithium ion battery short circuit," Applied Energy, Elsevier, vol. 173(C), pages 29-39.
    11. Wu, Nan & Ye, Xiaolin & Li, Junjie & Lin, Boshen & Zhou, Xuelong & Yu, Bin, 2021. "Passive thermal management systems employing hydrogel for the large-format lithium-ion cell: A systematic study," Energy, Elsevier, vol. 231(C).
    12. Zhao, Rui & Liu, Jie & Gu, Junjie, 2015. "The effects of electrode thickness on the electrochemical and thermal characteristics of lithium ion battery," Applied Energy, Elsevier, vol. 139(C), pages 220-229.
    13. Rajib Mahamud & Chanwoo Park, 2022. "Theory and Practices of Li-Ion Battery Thermal Management for Electric and Hybrid Electric Vehicles," Energies, MDPI, vol. 15(11), pages 1-45, May.
    14. Cui, Shuang & Ahn, Chihyung & Wingert, Matthew C. & Leung, David & Cai, Shengqiang & Chen, Renkun, 2016. "Bio-inspired effective and regenerable building cooling using tough hydrogels," Applied Energy, Elsevier, vol. 168(C), pages 332-339.
    15. Guo, Zengjia & Xu, Qidong & Wang, Yang & Zhao, Tianshou & Ni, Meng, 2023. "Battery thermal management system with heat pipe considering battery aging effect," Energy, Elsevier, vol. 263(PE).
    16. Chunyu Zhao & Beile Zhang & Yuanming Zheng & Shunyuan Huang & Tongtong Yan & Xiufang Liu, 2020. "Hybrid Battery Thermal Management System in Electrical Vehicles: A Review," Energies, MDPI, vol. 13(23), pages 1-18, November.

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