IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v283y2023ics0360544223019023.html
   My bibliography  Save this article

Techno-economic analysis of conversing the low-grade heat to hydrogen by using reverse electrodialysis – Air gap diffusion distillation coupled method for iron and steel industry

Author

Listed:
  • Zhang, Yongwen
  • Wu, Xi
  • Sun, Dexin
  • Wang, Sixue
  • Xu, Shiming

Abstract

This study devotes to the reverse electrodialysis (RED) – air gap diffusion distillation (AGDD) coupled system of converting the low-grade waste heat recovered from the steel production to hydrogen for steelmaking. This approach not only recovers waste heat but also reduces carbon emissions. To assess the feasibility of the coupled system, a techno-economic model has been developed. The influences on the levelized cost of hydrogen (LCOH) of the ion exchange membranes (cost and lifetime), the operating condition of RED stack (current density and feed solution velocity), the AGDD unit (feed solution flowrate), and the numbers of RED stacks in a multistage series system are investigated. The high price of ion exchange membrane is currently the main factor causing non-commercialization, which is almost 6.63–19.9 times larger than the LCOH of hydrogen production from renewable electricity. The membrane lifetime is the critical factor in increasing the maximum permitted membrane cost. Assuming the membranes cost is 1 RMB/m2, the optimal current density, feed solution velocity (in RED stack), and the solution volume flowrate (in AGDD unit) of are 50 A/m2, 0.00075 m/s, and 0.7 m3/h, respectively. The series systems take a considerable advantage in reducing the required AGDD units compared with one stage.

Suggested Citation

  • Zhang, Yongwen & Wu, Xi & Sun, Dexin & Wang, Sixue & Xu, Shiming, 2023. "Techno-economic analysis of conversing the low-grade heat to hydrogen by using reverse electrodialysis – Air gap diffusion distillation coupled method for iron and steel industry," Energy, Elsevier, vol. 283(C).
  • Handle: RePEc:eee:energy:v:283:y:2023:i:c:s0360544223019023
    DOI: 10.1016/j.energy.2023.128508
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544223019023
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2023.128508?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Chen, Qianqian & Gu, Yu & Tang, Zhiyong & Wang, Danfeng & Wu, Qing, 2021. "Optimal design and techno-economic assessment of low-carbon hydrogen supply pathways for a refueling station located in Shanghai," Energy, Elsevier, vol. 237(C).
    2. Zhang, Qi & Zhao, Xiaoyu & Lu, Hongyou & Ni, Tuanjie & Li, Yu, 2017. "Waste energy recovery and energy efficiency improvement in China’s iron and steel industry," Applied Energy, Elsevier, vol. 191(C), pages 502-520.
    3. Tufa, Ramato Ashu & Pawlowski, Sylwin & Veerman, Joost & Bouzek, Karel & Fontananova, Enrica & di Profio, Gianluca & Velizarov, Svetlozar & Goulão Crespo, João & Nijmeijer, Kitty & Curcio, Efrem, 2018. "Progress and prospects in reverse electrodialysis for salinity gradient energy conversion and storage," Applied Energy, Elsevier, vol. 225(C), pages 290-331.
    4. Tamburini, A. & Tedesco, M. & Cipollina, A. & Micale, G. & Ciofalo, M. & Papapetrou, M. & Van Baak, W. & Piacentino, A., 2017. "Reverse electrodialysis heat engine for sustainable power production," Applied Energy, Elsevier, vol. 206(C), pages 1334-1353.
    5. Fan, Jing-Li & Yu, Pengwei & Li, Kai & Xu, Mao & Zhang, Xian, 2022. "A levelized cost of hydrogen (LCOH) comparison of coal-to-hydrogen with CCS and water electrolysis powered by renewable energy in China," Energy, Elsevier, vol. 242(C).
    6. Lin, Yuancheng & Chong, Chin Hao & Ma, Linwei & Li, Zheng & Ni, Weidou, 2022. "Quantification of waste heat potential in China: A top-down Societal Waste Heat Accounting Model," Energy, Elsevier, vol. 261(PB).
    7. Daniilidis, Alexandros & Herber, Rien & Vermaas, David A., 2014. "Upscale potential and financial feasibility of a reverse electrodialysis power plant," Applied Energy, Elsevier, vol. 119(C), pages 257-265.
    8. Lee, Dong-Yeon & Elgowainy, Amgad & Dai, Qiang, 2018. "Life cycle greenhouse gas emissions of hydrogen fuel production from chlor-alkali processes in the United States," Applied Energy, Elsevier, vol. 217(C), pages 467-479.
    9. Kermani, Maziar & Wallerand, Anna S. & Kantor, Ivan D. & Maréchal, François, 2018. "Generic superstructure synthesis of organic Rankine cycles for waste heat recovery in industrial processes," Applied Energy, Elsevier, vol. 212(C), pages 1203-1225.
    10. Nikolaidis, Pavlos & Poullikkas, Andreas, 2017. "A comparative overview of hydrogen production processes," Renewable and Sustainable Energy Reviews, Elsevier, vol. 67(C), pages 597-611.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Tufa, Ramato Ashu & Noviello, Ylenia & Di Profio, Gianluca & Macedonio, Francesca & Ali, Aamer & Drioli, Enrico & Fontananova, Enrica & Bouzek, Karel & Curcio, Efrem, 2019. "Integrated membrane distillation-reverse electrodialysis system for energy-efficient seawater desalination," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    2. Olkis, C. & Santori, G. & Brandani, S., 2018. "An Adsorption Reverse Electrodialysis system for the generation of electricity from low-grade heat," Applied Energy, Elsevier, vol. 231(C), pages 222-234.
    3. Tufa, Ramato Ashu & Pawlowski, Sylwin & Veerman, Joost & Bouzek, Karel & Fontananova, Enrica & di Profio, Gianluca & Velizarov, Svetlozar & Goulão Crespo, João & Nijmeijer, Kitty & Curcio, Efrem, 2018. "Progress and prospects in reverse electrodialysis for salinity gradient energy conversion and storage," Applied Energy, Elsevier, vol. 225(C), pages 290-331.
    4. Mohammed Abbas, Akhtar Hasnain & Cheralathan, Kanakkampalayam Krishnan & Porpatham, Ekambaram & Arumugam, Senthil Kumar, 2024. "Hydrogen generation using methanol steam reforming – catalysts, reactors, and thermo-chemical recuperation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 191(C).
    5. Michael Papapetrou & George Kosmadakis & Francesco Giacalone & Bartolomé Ortega-Delgado & Andrea Cipollina & Alessandro Tamburini & Giorgio Micale, 2019. "Evaluation of the Economic and Environmental Performance of Low-Temperature Heat to Power Conversion using a Reverse Electrodialysis – Multi-Effect Distillation System," Energies, MDPI, vol. 12(17), pages 1-26, August.
    6. Giacalone, F. & Papapetrou, M. & Kosmadakis, G. & Tamburini, A. & Micale, G. & Cipollina, A., 2019. "Application of reverse electrodialysis to site-specific types of saline solutions: A techno-economic assessment," Energy, Elsevier, vol. 181(C), pages 532-547.
    7. Mohideen, Mohamedazeem M. & Subramanian, Balachandran & Sun, Jingyi & Ge, Jing & Guo, Han & Radhamani, Adiyodi Veettil & Ramakrishna, Seeram & Liu, Yong, 2023. "Techno-economic analysis of different shades of renewable and non-renewable energy-based hydrogen for fuel cell electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 174(C).
    8. Long, Rui & Zhao, Yanan & Luo, Zuoqing & Li, Lei & Liu, Zhichun & Liu, Wei, 2020. "Alternative thermal regenerative osmotic heat engines for low-grade heat harvesting," Energy, Elsevier, vol. 195(C).
    9. Lopes, J.V.M. & Bresciani, A.E. & Carvalho, K.M. & Kulay, L.A. & Alves, R.M.B., 2021. "Multi-criteria decision approach to select carbon dioxide and hydrogen sources as potential raw materials for the production of chemicals," Renewable and Sustainable Energy Reviews, Elsevier, vol. 151(C).
    10. Bareiß, Kay & de la Rua, Cristina & Möckl, Maximilian & Hamacher, Thomas, 2019. "Life cycle assessment of hydrogen from proton exchange membrane water electrolysis in future energy systems," Applied Energy, Elsevier, vol. 237(C), pages 862-872.
    11. Jiao, Yanmei & Yang, Chun & Zhang, Wenyao & Wang, Qiuwang & Zhao, Cunlu, 2024. "A review on direct osmotic power generation: Mechanism and membranes," Renewable and Sustainable Energy Reviews, Elsevier, vol. 191(C).
    12. Ortega-Delgado, B. & Giacalone, F. & Cipollina, A. & Papapetrou, M. & Kosmadakis, G. & Tamburini, A. & Micale, G., 2019. "Boosting the performance of a Reverse Electrodialysis – Multi-Effect Distillation Heat Engine by novel solutions and operating conditions," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    13. Tian, Hailong & Wang, Ying & Pei, Yuansheng & Crittenden, John C., 2020. "Unique applications and improvements of reverse electrodialysis: A review and outlook," Applied Energy, Elsevier, vol. 262(C).
    14. Patricia Palenzuela & Marina Micari & Bartolomé Ortega-Delgado & Francesco Giacalone & Guillermo Zaragoza & Diego-César Alarcón-Padilla & Andrea Cipollina & Alessandro Tamburini & Giorgio Micale, 2018. "Performance Analysis of a RED-MED Salinity Gradient Heat Engine," Energies, MDPI, vol. 11(12), pages 1-23, December.
    15. Ünal, Berat Berkan & Onaygil, Sermin & Acuner, Ebru & Cin, Rabia, 2022. "Application of energy efficiency obligation scheme for electricity distribution companies in Turkey," Energy Policy, Elsevier, vol. 163(C).
    16. Sadeghi, Shayan & Ghandehariun, Samane, 2022. "A standalone solar thermochemical water splitting hydrogen plant with high-temperature molten salt: Thermodynamic and economic analyses and multi-objective optimization," Energy, Elsevier, vol. 240(C).
    17. Wang, Can & Zheng, Xinzhu & Cai, Wenjia & Gao, Xue & Berrill, Peter, 2017. "Unexpected water impacts of energy-saving measures in the iron and steel sector: Tradeoffs or synergies?," Applied Energy, Elsevier, vol. 205(C), pages 1119-1127.
    18. Abadie, Luis Mª & Chamorro, José M., 2023. "Investment in wind-based hydrogen production under economic and physical uncertainties," Applied Energy, Elsevier, vol. 337(C).
    19. Samuel Simon Araya & Fan Zhou & Simon Lennart Sahlin & Sobi Thomas & Christian Jeppesen & Søren Knudsen Kær, 2019. "Fault Characterization of a Proton Exchange Membrane Fuel Cell Stack," Energies, MDPI, vol. 12(1), pages 1-17, January.
    20. An, Runying & Yu, Biying & Li, Ru & Wei, Yi-Ming, 2018. "Potential of energy savings and CO2 emission reduction in China’s iron and steel industry," Applied Energy, Elsevier, vol. 226(C), pages 862-880.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:283:y:2023:i:c:s0360544223019023. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.