IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v282y2023ics0360544223018364.html
   My bibliography  Save this article

A deep feature learning method for remaining useful life prediction of drilling pumps

Author

Listed:
  • Guo, Junyu
  • Wan, Jia-Lun
  • Yang, Yan
  • Dai, Le
  • Tang, Aimin
  • Huang, Bangkui
  • Zhang, Fangfang
  • Li, He

Abstract

Remaining Useful Life (RUL) prediction of drilling pumps, pivotal components in fossil energy production, is essential for efficient maintenance and safe operation of such facilities. This paper introduces a deep feature learning method that combines a Convolutional Neural Network (CNN)-Convolutional Block Attention Module (CBAM) and a Transformer network into a parallel channel method to predict the RUL of drilling pumps. Specifically, two parallel channels independently extract time-frequency domain and time-domain features from strain signals and then proceed with degradation estimation through feature learning. The deep features derived independently from the two channels are subsequently amalgamated to predict the RUL of the drilling pump. The proposed method is validated by the operational data from four operating drilling pumps. The comparative analysis confirms the higher accuracy of the proposed method over several existing state-of-the-art approaches. Overall, the proposed method supports the safe and cost-saving-oriented operation and maintenance of drilling pumps.

Suggested Citation

  • Guo, Junyu & Wan, Jia-Lun & Yang, Yan & Dai, Le & Tang, Aimin & Huang, Bangkui & Zhang, Fangfang & Li, He, 2023. "A deep feature learning method for remaining useful life prediction of drilling pumps," Energy, Elsevier, vol. 282(C).
    • Handle: RePEc:eee:energy:v:282:y:2023:i:c:s0360544223018364
    DOI: 10.1016/j.energy.2023.128442
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544223018364
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2023.128442?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Pan, Yubin & Hong, Rongjing & Chen, Jie & Wu, Weiwei, 2020. "A hybrid DBN-SOM-PF-based prognostic approach of remaining useful life for wind turbine gearbox," Renewable Energy, Elsevier, vol. 152(C), pages 138-154.
    2. Chen, Dan & Meng, Jinhao & Huang, Huanyang & Wu, Ji & Liu, Ping & Lu, Jiwu & Liu, Tianqi, 2022. "An Empirical-Data Hybrid Driven Approach for Remaining Useful Life prediction of lithium-ion batteries considering capacity diving," Energy, Elsevier, vol. 245(C).
    3. Liu, Lu & Song, Xiao & Zhou, Zhetao, 2022. "Aircraft engine remaining useful life estimation via a double attention-based data-driven architecture," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    4. Zhu, Ting & Wang, Wenbo & Yu, Min, 2023. "A novel hybrid scheme for remaining useful life prognostic based on secondary decomposition, BiGRU and error correction," Energy, Elsevier, vol. 276(C).
    5. Yan, Lisen & Peng, Jun & Gao, Dianzhu & Wu, Yue & Liu, Yongjie & Li, Heng & Liu, Weirong & Huang, Zhiwu, 2022. "A hybrid method with cascaded structure for early-stage remaining useful life prediction of lithium-ion battery," Energy, Elsevier, vol. 243(C).
    6. Dai, Le & Guo, Junyu & Wan, Jia-Lun & Wang, Jiang & Zan, Xueping, 2022. "A reliability evaluation model of rolling bearings based on WKN-BiGRU and Wiener process," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    7. Guo, Fei & Wu, Xiongwei & Liu, Lili & Ye, Jilei & Wang, Tao & Fu, Lijun & Wu, Yuping, 2023. "Prediction of remaining useful life and state of health of lithium batteries based on time series feature and Savitzky-Golay filter combined with gated recurrent unit neural network," Energy, Elsevier, vol. 270(C).
    8. Qiao, Sen & Dang, Yi Jing & Ren, Zheng Yu & Zhang, Kai Quan, 2023. "The dynamic spillovers among carbon, fossil energy and electricity markets based on a TVP-VAR-SV method," Energy, Elsevier, vol. 266(C).
    9. Li, He & Diaz, H. & Guedes Soares, C., 2021. "A developed failure mode and effect analysis for floating offshore wind turbine support structures," Renewable Energy, Elsevier, vol. 164(C), pages 133-145.
    10. Wang, Fu-Kwun & Amogne, Zemenu Endalamaw & Chou, Jia-Hong & Tseng, Cheng, 2022. "Online remaining useful life prediction of lithium-ion batteries using bidirectional long short-term memory with attention mechanism," Energy, Elsevier, vol. 254(PB).
    11. Yang, Dazhi, 2022. "Correlogram, predictability error growth, and bounds of mean square error of solar irradiance forecasts," Renewable and Sustainable Energy Reviews, Elsevier, vol. 167(C).
    12. Lyu, Zhiqiang & Wang, Geng & Gao, Renjing, 2022. "Synchronous state of health estimation and remaining useful lifetime prediction of Li-Ion battery through optimized relevance vector machine framework," Energy, Elsevier, vol. 251(C).
    13. Cadenas, E. & Jaramillo, O.A. & Rivera, W., 2010. "Analysis and forecasting of wind velocity in chetumal, quintana roo, using the single exponential smoothing method," Renewable Energy, Elsevier, vol. 35(5), pages 925-930.
    14. Haris, Muhammad & Hou, Michael Z. & Feng, Wentao & Mehmood, Faisal & Saleem, Ammar bin, 2022. "A regenerative Enhanced Geothermal System for heat and electricity production as well as energy storage," Renewable Energy, Elsevier, vol. 197(C), pages 342-358.
    15. Chen, Lin & Ding, Yunhui & Liu, Bohao & Wu, Shuxiao & Wang, Yaodong & Pan, Haihong, 2022. "Remaining useful life prediction of lithium-ion battery using a novel particle filter framework with grey neural network," Energy, Elsevier, vol. 244(PA).
    16. Merainani, Boualem & Laddada, Sofiane & Bechhoefer, Eric & Chikh, Mohamed Abdessamed Ait & Benazzouz, Djamel, 2022. "An integrated methodology for estimating the remaining useful life of high-speed wind turbine shaft bearings with limited samples," Renewable Energy, Elsevier, vol. 182(C), pages 1141-1151.
    17. Huang, Peng & Gu, Yingkui & Li, He & Yazdi, Mohammad & Qiu, Guangqi, 2023. "An Optimal Tolerance Design Approach of Robot Manipulators for Positioning Accuracy Reliability," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    18. Yang, Mou & Luo, Dayu & Chen, Yuanhang & Li, Gao & Tang, Daqian & Meng, Yingfeng, 2019. "Establishing a practical method to accurately determine and manage wellbore thermal behavior in high-temperature drilling," Applied Energy, Elsevier, vol. 238(C), pages 1471-1483.
    19. Kang, Yili & Ma, Chenglin & Xu, Chengyuan & You, Lijun & You, Zhenjiang, 2023. "Prediction of drilling fluid lost-circulation zone based on deep learning," Energy, Elsevier, vol. 276(C).
    20. Wen, Pengfei & Zhao, Shuai & Chen, Shaowei & Li, Yong, 2021. "A generalized remaining useful life prediction method for complex systems based on composite health indicator," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    21. Zhang, Zheng & Wei, Yongqi & Xiong, Youming & Peng, Geng & Wang, Guorong & Lu, Jingsheng & Zhong, Lin & Wang, Jingpeng, 2022. "Influence of the location of drilling fluid loss on wellbore temperature distribution during drilling," Energy, Elsevier, vol. 244(PB).
    22. Li, He & Guedes Soares, C, 2022. "Assessment of failure rates and reliability of floating offshore wind turbines," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Swarnali Deb Bristi & Mehtar Jahin Tatha & Md. Firoj Ali & Uzair Aslam Bhatti & Subrata K. Sarker & Mehdi Masud & Yazeed Yasin Ghadi & Abdulmohsen Algarni & Dip K. Saha, 2023. "A Meta-Heuristic Sustainable Intelligent Internet of Things Framework for Bearing Fault Diagnosis of Electric Motor under Variable Load Conditions," Sustainability, MDPI, vol. 15(24), pages 1-25, December.
    2. J. N. Chandra Sekhar & Bullarao Domathoti & Ernesto D. R. Santibanez Gonzalez, 2023. "Prediction of Battery Remaining Useful Life Using Machine Learning Algorithms," Sustainability, MDPI, vol. 15(21), pages 1-28, October.
    3. Li, Gang & Hu, Jiayao & Ding, Yaping & Tang, Aimin & Ao, Jiaxing & Hu, Dalong & Liu, Yang, 2024. "A novel method for fault diagnosis of fluid end of drilling pump under complex working conditions," Reliability Engineering and System Safety, Elsevier, vol. 248(C).
    4. Yang, Ting & Yang, Zhenning & Li, Fei & Wang, Hengyu, 2024. "A short-term wind power forecasting method based on multivariate signal decomposition and variable selection," Applied Energy, Elsevier, vol. 360(C).
    5. Ahmed Sami Alhanaf & Hasan Huseyin Balik & Murtaza Farsadi, 2023. "Intelligent Fault Detection and Classification Schemes for Smart Grids Based on Deep Neural Networks," Energies, MDPI, vol. 16(22), pages 1-19, November.
    6. Tao Yan & Jizhong Chen & Dong Hui & Xiangjun Li & Delong Zhang, 2024. "The Remaining Useful Life Forecasting Method of Energy Storage Batteries Using Empirical Mode Decomposition to Correct the Forecasting Error of the Long Short-Term Memory Model," Sustainability, MDPI, vol. 16(5), pages 1-14, February.
    7. Przemyslaw Pietrzak & Piotr Pietrzak & Marcin Wolkiewicz, 2024. "Microcontroller-Based Embedded System for the Diagnosis of Stator Winding Faults and Unbalanced Supply Voltage of the Induction Motors," Energies, MDPI, vol. 17(2), pages 1-22, January.
    8. Cheng, Tingting & Veitch, Erik A. & Utne, Ingrid Bouwer & Ramos, Marilia A. & Mosleh, Ali & Alsos, Ole Andreas & Wu, Bing, 2024. "Analysis of human errors in human-autonomy collaboration in autonomous ships operations through shore control experimental data," Reliability Engineering and System Safety, Elsevier, vol. 246(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Zhang, Huixin & Xi, Xiaopeng & Pan, Rong, 2023. "A two-stage data-driven approach to remaining useful life prediction via long short-term memory networks," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    2. Lyu, Guangzheng & Zhang, Heng & Miao, Qiang, 2023. "Parallel State Fusion LSTM-based Early-cycle Stage Lithium-ion Battery RUL Prediction Under Lebesgue Sampling Framework," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    3. Tang, Aihua & Jiang, Yihan & Nie, Yuwei & Yu, Quanqing & Shen, Weixiang & Pecht, Michael G., 2023. "Health and lifespan prediction considering degradation patterns of lithium-ion batteries based on transferable attention neural network," Energy, Elsevier, vol. 279(C).
    4. Xiang, Sheng & Qin, Yi & Liu, Fuqiang & Gryllias, Konstantinos, 2022. "Automatic multi-differential deep learning and its application to machine remaining useful life prediction," Reliability Engineering and System Safety, Elsevier, vol. 223(C).
    5. Wang, Jiaolong & Zhang, Fode & Zhang, Jianchuan & Liu, Wen & Zhou, Kuang, 2023. "A flexible RUL prediction method based on poly-cell LSTM with applications to lithium battery data," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    6. Keshun, You & Guangqi, Qiu & Yingkui, Gu, 2024. "Optimizing prior distribution parameters for probabilistic prediction of remaining useful life using deep learning," Reliability Engineering and System Safety, Elsevier, vol. 242(C).
    7. Zhou, Yifei & Wang, Shunli & Xie, Yanxing & Zeng, Jiawei & Fernandez, Carlos, 2024. "Remaining useful life prediction and state of health diagnosis of lithium-ion batteries with multiscale health features based on optimized CatBoost algorithm," Energy, Elsevier, vol. 300(C).
    8. Zheng, Jianfei & Ren, Jincheng & Zhang, Jianxun & Pei, Hong & Zhang, Zhengxin, 2023. "A lifetime prediction method for Lithium-ion batteries considering storage degradation of spare parts," Energy, Elsevier, vol. 282(C).
    9. Li, Tianmei & Pei, Hong & Si, Xiaosheng & Lei, Yaguo, 2023. "Prognosis for stochastic degrading systems with massive data: A data-model interactive perspective," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    10. Wu, Xin & Huang, Tingting & Liu, Jie, 2023. "Common stochastic effects induced multivariate degradation process with temporal dependency in degradation characteristic and unit dimensions," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    11. Wang, Jianzhou & Xiong, Shenghua, 2014. "A hybrid forecasting model based on outlier detection and fuzzy time series – A case study on Hainan wind farm of China," Energy, Elsevier, vol. 76(C), pages 526-541.
    12. Flores, Juan J. & Graff, Mario & Rodriguez, Hector, 2012. "Evolutive design of ARMA and ANN models for time series forecasting," Renewable Energy, Elsevier, vol. 44(C), pages 225-230.
    13. Pin Li & Jinsuo Zhang, 2019. "Is China’s Energy Supply Sustainable? New Research Model Based on the Exponential Smoothing and GM(1,1) Methods," Energies, MDPI, vol. 12(2), pages 1-30, January.
    14. Jiang, Deyin & Chen, Tianyu & Xie, Juanzhang & Cui, Weimin & Song, Bifeng, 2023. "A mechanical system reliability degradation analysis and remaining life estimation method——With the example of an aircraft hatch lock mechanism," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    15. Huang, Peng & Li, He & Gu, Yingkui & Qiu, Guangqi, 2024. "An extended moment-based trajectory accuracy reliability analysis method of robot manipulators with random and interval uncertainties," Reliability Engineering and System Safety, Elsevier, vol. 246(C).
    16. Yang, Ming-Yuan & Chen, Zhanghangjian & Liang, Zongzheng & Li, Sai-Ping, 2023. "Dynamic and asymmetric connectedness in the global “Carbon-Energy-Stock” system under shocks from exogenous events," Journal of Commodity Markets, Elsevier, vol. 32(C).
    17. Naeem, Muhammad Abubakr & Arfaoui, Nadia, 2023. "Exploring downside risk dependence across energy markets: Electricity, conventional energy, carbon, and clean energy during episodes of market crises," Energy Economics, Elsevier, vol. 127(PB).
    18. Lei, Heng & Xue, Minggao & Ye, Jing, 2024. "The nexus between ReFi, carbon, fossil energy, and clean energy assets: Quantile time–frequency connectedness and portfolio implications," Energy Economics, Elsevier, vol. 132(C).
    19. Wang, Gaosheng & Song, Xianzhi & Shi, Yu & Yang, Ruiyue & Yulong, Feixue & Zheng, Rui & Li, Jiacheng, 2021. "Heat extraction analysis of a novel multilateral-well coaxial closed-loop geothermal system," Renewable Energy, Elsevier, vol. 163(C), pages 974-986.
    20. Xiong, Wei & Xie, Fang & Xu, Gang & Li, Yumei & Li, Ben & Mo, Yimin & Ma, Fei & Wei, Keke, 2023. "Co-estimation of the model parameter and state of charge for retired lithium-ion batteries over a wide temperature range and battery degradation scope," Renewable Energy, Elsevier, vol. 218(C).

    More about this item

    Keywords

    Drilling pump; RUL; CNN; CBAM; Transformer;
    All these keywords.

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:282:y:2023:i:c:s0360544223018364. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.