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Data-driven modeling-based digital twin of supercritical coal-fired boiler for metal temperature anomaly detection

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  • Cui, Zhipeng
  • Xu, Jing
  • Liu, Wenhao
  • Zhao, Guanjia
  • Ma, Suxia

Abstract

The flexible operation of coal-fired boilers deteriorates the heat transfer capacity of tubes, leading to localized overheating, tube cracking, and even boiler failure. This study presents a digital twin (DT) for detecting the metal temperature anomaly of a coal-fired boiler by predicting the metal temperature time series using data-driven methods. A data-based model adopting an extreme gradient boosting algorithm tuned by a particle swarm optimization algorithm is proposed to predict the metal temperature with an output sequence of 6 min. The predicted metal temperature is then transformed into an interval based on statistical distribution and confidence level to improve the robustness of the model. Moreover, a histogram is used to determine the benchmark of metal temperature anomaly with respect to varying operating conditions. The proposed DT is applied to a 600-MW on-duty supercritical coal-fired boiler. Results indicate that the proposed DT can accurately predict metal temperature and is useful for detecting metal temperature anomalies in advance.

Suggested Citation

  • Cui, Zhipeng & Xu, Jing & Liu, Wenhao & Zhao, Guanjia & Ma, Suxia, 2023. "Data-driven modeling-based digital twin of supercritical coal-fired boiler for metal temperature anomaly detection," Energy, Elsevier, vol. 278(PA).
    • Handle: RePEc:eee:energy:v:278:y:2023:i:pa:s0360544223013531
    DOI: 10.1016/j.energy.2023.127959
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    Cited by:

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    4. Xiao, Xiao & Zhang, Xuan & Song, Meiqi & Liu, Xiaojing & Huang, Qingyu, 2024. "NPP accident prevention: Integrated neural network for coupled multivariate time series prediction based on PSO and its application under uncertainty analysis for NPP data," Energy, Elsevier, vol. 305(C).
    5. Xu, Jing & Cui, Zhipeng & Ma, Suxia & Wang, Xiaowei & Zhang, Zhiyao & Zhang, Guoxia, 2024. "Data based digital twin for operational performance optimization in CFB boilers," Energy, Elsevier, vol. 306(C).

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