IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v235y2021ics0360544221016777.html
   My bibliography  Save this article

A comprehensive assessment on material, exergy and emission networks for the integrated iron and steel industry

Author

Listed:
  • Sun, Jingchao
  • Na, Hongming
  • Yan, Tianyi
  • Qiu, Ziyang
  • Yuan, Yuxing
  • He, Jianfei
  • Li, Yingnan
  • Wang, Yisong
  • Du, Tao

Abstract

Intensive energy consumption and high pollutant emission have always been the obstacles for achieving the sustainable development of the iron and steel (I&S) industry. The complex material flows, energy flows and emission flow of I&S industry require better assessment to implement comprehensive governance and impact analysis. The 48-month data of a typical I&S enterprise is used for evaluating intensities and analyzing influencing factors from the perspective of material, exergy and emission networks. The results show that the exergy intensity and carbon emission intensity of the whole site including main processes and auxiliary processes are 23.804 GJ/t-CS and 1642.7 kg/t-CS, respectively. In particular, auxiliary process plays a critical role, whose exergy loss accounts for about 28.85% of the total. The terms of energy structure, technology capacity, product structure and environmental conditions are considered to analyze on the influencing factors of the case, and then providing relevant suggestions. On the whole, integration assessment of material-exergy-emission networks of I&S industry is necessary and helpful to find their changes and migration, and to further implement energy management and emission reduction.

Suggested Citation

  • Sun, Jingchao & Na, Hongming & Yan, Tianyi & Qiu, Ziyang & Yuan, Yuxing & He, Jianfei & Li, Yingnan & Wang, Yisong & Du, Tao, 2021. "A comprehensive assessment on material, exergy and emission networks for the integrated iron and steel industry," Energy, Elsevier, vol. 235(C).
  • Handle: RePEc:eee:energy:v:235:y:2021:i:c:s0360544221016777
    DOI: 10.1016/j.energy.2021.121429
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544221016777
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2021.121429?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Rodrigues da Silva, Rafael & Mathias, Flavio Roberto de Carvalho & Bajay, Sergio Valdir, 2018. "Potential energy efficiency improvements for the Brazilian iron and steel industry: Fuel and electricity conservation supply curves for integrated steel mills," Energy, Elsevier, vol. 153(C), pages 816-824.
    2. Bilgen, Selçuk & Sarıkaya, İkbal, 2015. "Exergy for environment, ecology and sustainable development," Renewable and Sustainable Energy Reviews, Elsevier, vol. 51(C), pages 1115-1131.
    3. Dincer, Ibrahim & Rosen, Marc A., 1999. "Energy, environment and sustainable development," Applied Energy, Elsevier, vol. 64(1-4), pages 427-440, September.
    4. Yılmaz, Kadir & Kayfeci, Muhammet & Keçebaş, Ali, 2019. "Thermodynamic evaluation of a waste gas-fired steam power plant in an iron and steel facility using enhanced exergy analysis," Energy, Elsevier, vol. 169(C), pages 684-695.
    5. Hao, Xiaoqing & An, Haizhong & Qi, Hai & Gao, Xiangyun, 2016. "Evolution of the exergy flow network embodied in the global fossil energy trade: Based on complex network," Applied Energy, Elsevier, vol. 162(C), pages 1515-1522.
    6. Liu, Xiong & Chen, Lingen & Qin, Xiaoyong & Sun, Fengrui, 2015. "Exergy loss minimization for a blast furnace with comparative analyses for energy flows and exergy flows," Energy, Elsevier, vol. 93(P1), pages 10-19.
    7. Ahmadi, Gholamreza & Toghraie, Davood & Akbari, Omidali, 2019. "Energy, exergy and environmental (3E) analysis of the existing CHP system in a petrochemical plant," Renewable and Sustainable Energy Reviews, Elsevier, vol. 99(C), pages 234-242.
    8. Jiménez-Arreola, Manuel & Pili, Roberto & Wieland, Christoph & Romagnoli, Alessandro, 2018. "Analysis and comparison of dynamic behavior of heat exchangers for direct evaporation in ORC waste heat recovery applications from fluctuating sources," Applied Energy, Elsevier, vol. 216(C), pages 724-740.
    9. Wu, Junnian & Wang, Ruiqi & Pu, Guangying & Qi, Hang, 2016. "Integrated assessment of exergy, energy and carbon dioxide emissions in an iron and steel industrial network," Applied Energy, Elsevier, vol. 183(C), pages 430-444.
    10. Rocco, M.V. & Colombo, E. & Sciubba, E., 2014. "Advances in exergy analysis: a novel assessment of the Extended Exergy Accounting method," Applied Energy, Elsevier, vol. 113(C), pages 1405-1420.
    11. Bender, Daniel, 2017. "Integration of exergy analysis into model-based design and evaluation of aircraft environmental control systems," Energy, Elsevier, vol. 137(C), pages 739-751.
    12. Yu, Yang & Li, Baokuan & Wang, Changjun & Fang, Zhengzhe & Yang, Xiao & Tsukihashi, Fumitaka, 2019. "Evaluation and synergy of material and energy in the smelting process of ferrochrome pellets in steel belt sintering-submerged arc furnace," Energy, Elsevier, vol. 179(C), pages 792-804.
    13. An, Runying & Yu, Biying & Li, Ru & Wei, Yi-Ming, 2018. "Potential of energy savings and CO2 emission reduction in China’s iron and steel industry," Applied Energy, Elsevier, vol. 226(C), pages 862-880.
    14. Chen, Qianqian & Gu, Yu & Tang, Zhiyong & Wei, Wei & Sun, Yuhan, 2018. "Assessment of low-carbon iron and steel production with CO2 recycling and utilization technologies: A case study in China," Applied Energy, Elsevier, vol. 220(C), pages 192-207.
    15. Sun, Wenqiang & Wang, Qiang & Zhou, Yue & Wu, Jianzhong, 2020. "Material and energy flows of the iron and steel industry: Status quo, challenges and perspectives," Applied Energy, Elsevier, vol. 268(C).
    16. Gonzalez Hernandez, Ana & Lupton, Richard C. & Williams, Chris & Cullen, Jonathan M., 2018. "Control data, Sankey diagrams, and exergy: Assessing the resource efficiency of industrial plants," Applied Energy, Elsevier, vol. 218(C), pages 232-245.
    17. Usón, Sergio & Uche, Javier & Martínez, Amaya & del Amo, Alejandro & Acevedo, Luis & Bayod, Ángel, 2019. "Exergy assessment and exergy cost analysis of a renewable-based and hybrid trigeneration scheme for domestic water and energy supply," Energy, Elsevier, vol. 168(C), pages 662-683.
    18. Vanesa Rodríguez-Merchan & Claudia Ulloa-Tesser & Yannay Casas-Ledón, 2019. "Evaluation of the Water–Energy–Land Nexus (WELN) Using Exergy-Based Indicators: The Chilean Electricity System Case," Energies, MDPI, vol. 13(1), pages 1-20, December.
    19. Bhadbhade, Navdeep & Zuberi, M. Jibran S. & Patel, Martin K., 2019. "A bottom-up analysis of energy efficiency improvement and CO2 emission reduction potentials for the swiss metals sector," Energy, Elsevier, vol. 181(C), pages 173-186.
    20. Lin, Boqiang & Du, Zhili, 2017. "Promoting energy conservation in China's metallurgy industry," Energy Policy, Elsevier, vol. 104(C), pages 285-294.
    21. Simpson, Adam P. & Edwards, Chris F., 2011. "An exergy-based framework for evaluating environmental impact," Energy, Elsevier, vol. 36(3), pages 1442-1459.
    22. Ishaq, H. & Dincer, I. & Naterer, G.F., 2018. "Exergy-based thermal management of a steelmaking process linked with a multi-generation power and desalination system," Energy, Elsevier, vol. 159(C), pages 1206-1217.
    23. Ameri, Mohammad & Mokhtari, Hamid & Mostafavi Sani, Mostafa, 2018. "4E analyses and multi-objective optimization of different fuels application for a large combined cycle power plant," Energy, Elsevier, vol. 156(C), pages 371-386.
    24. Song, Dan & Lin, Ling & Wu, Ye, 2019. "Extended exergy accounting for a typical cement industry in China," Energy, Elsevier, vol. 174(C), pages 678-686.
    25. Griffin, Paul W. & Hammond, Geoffrey P., 2019. "Industrial energy use and carbon emissions reduction in the iron and steel sector: A UK perspective," Applied Energy, Elsevier, vol. 249(C), pages 109-125.
    26. Hassan, Anas M. & Ayoub, M. & Eissa, M. & Musa, T. & Bruining, Hans & Farajzadeh, R., 2019. "Exergy return on exergy investment analysis of natural-polymer (Guar-Arabic gum) enhanced oil recovery process," Energy, Elsevier, vol. 181(C), pages 162-172.
    27. Fang, Delin & Duan, Cuncun & Chen, Bin, 2020. "Average propagation length analysis for carbon emissions in China," Applied Energy, Elsevier, vol. 275(C).
    28. Sun, Wenqiang & Zhang, Fengyuan, 2016. "Design and thermodynamic analysis of a flash power system driven by process heat of continuous casting grade steel billet," Energy, Elsevier, vol. 116(P1), pages 94-101.
    29. Liu, Yan & Yang, Jian & Wang, Jin & Cheng, Zhi-long & Wang, Qiu-wang, 2014. "Energy and exergy analysis for waste heat cascade utilization in sinter cooling bed," Energy, Elsevier, vol. 67(C), pages 370-380.
    30. Zhang, Wei & Zhang, Juhua & Xue, Zhengliang, 2017. "Exergy analyses of the oxygen blast furnace with top gas recycling process," Energy, Elsevier, vol. 121(C), pages 135-146.
    31. Wu, Junnian & Pu, Guangying & Guo, Yan & Lv, Jingwen & Shang, Jiangwei, 2018. "Retrospective and prospective assessment of exergy, life cycle carbon emissions, and water footprint for coking network evolution in China," Applied Energy, Elsevier, vol. 218(C), pages 479-493.
    32. Zhou, Kaile & Yang, Shanlin, 2016. "Emission reduction of China׳s steel industry: Progress and challenges," Renewable and Sustainable Energy Reviews, Elsevier, vol. 61(C), pages 319-327.
    33. Sun, Qiuye & Dong, Qianyu & You, Shi & Li, Zhibo & Wang, Rui, 2020. "A unified energy flow analysis considering initial guesses in complex multi-energy carrier systems," Energy, Elsevier, vol. 213(C).
    34. Boyaghchi, Fateme Ahmadi & Molaie, Hanieh, 2015. "Advanced exergy and environmental analyses and multi objective optimization of a real combined cycle power plant with supplementary firing using evolutionary algorithm," Energy, Elsevier, vol. 93(P2), pages 2267-2279.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Kuang, Yucen & Jiang, Tao & Wu, Longqi & Liu, Xiaoqian & Yang, Xuke & Sher, Farooq & Wei, Zhifang & Zhang, Shengfu, 2023. "High-temperature rheological behavior and non-isothermal pyrolysis mechanism of macerals separated from different coals," Energy, Elsevier, vol. 277(C).
    2. Shuangping Wu & Anjun Xu, 2021. "Calculation Method of Energy Saving in Process Engineering: A Case Study of Iron and Steel Production Process," Energies, MDPI, vol. 14(18), pages 1-15, September.
    3. Sun, Jingchao & Na, Hongming & Yan, Tianyi & Che, Zichang & Qiu, Ziyang & Yuan, Yuxing & Li, Yingnan & Du, Tao & Song, Yanli & Fang, Xin, 2022. "Cost-benefit assessment of manufacturing system using comprehensive value flow analysis," Applied Energy, Elsevier, vol. 310(C).
    4. Qiu, Ziyang & Yue, Qiang & Yan, Tianyi & Wang, Qi & Sun, Jingchao & Yuan, Yuxing & Che, Zichang & Wang, Yisong & Du, Tao, 2023. "Gas utilization optimization and exergy analysis of hydrogen metallurgical shaft furnace," Energy, Elsevier, vol. 263(PC).
    5. Yuan, Yuxing & Na, Hongming & Du, Tao & Qiu, Ziyang & Sun, Jingchao & Yan, Tianyi & Che, Zichang, 2023. "Multi-objective optimization and analysis of material and energy flows in a typical steel plant," Energy, Elsevier, vol. 263(PD).
    6. Qiu, Ziyang & Sun, Jingchao & Du, Tao & Na, Hongming & Zhang, Lei & Yuan, Yuxing & Wang, Yisong, 2024. "Impact of hydrogen metallurgy on the current iron and steel industry: A comprehensive material-exergy-emission flow analysis," Applied Energy, Elsevier, vol. 356(C).
    7. Hu, Hang & Yang, Lingzhi & Yang, Sheng & Zou, Yuchi & Wang, Shuai & Chen, Feng & Guo, Yufeng, 2024. "Development and assessment of an integrated wind energy system for green steelmaking based on electric arc furnace route," Energy, Elsevier, vol. 302(C).
    8. Zhang, Hanxin & Sun, Wenqiang & Li, Weidong & Ma, Guangyu, 2022. "A carbon flow tracing and carbon accounting method for exploring CO2 emissions of the iron and steel industry: An integrated material–energy–carbon hub," Applied Energy, Elsevier, vol. 309(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Sun, Jingchao & Na, Hongming & Yan, Tianyi & Che, Zichang & Qiu, Ziyang & Yuan, Yuxing & Li, Yingnan & Du, Tao & Song, Yanli & Fang, Xin, 2022. "Cost-benefit assessment of manufacturing system using comprehensive value flow analysis," Applied Energy, Elsevier, vol. 310(C).
    2. Wu, Junnian & Pu, Guangying & Guo, Yan & Lv, Jingwen & Shang, Jiangwei, 2018. "Retrospective and prospective assessment of exergy, life cycle carbon emissions, and water footprint for coking network evolution in China," Applied Energy, Elsevier, vol. 218(C), pages 479-493.
    3. Na, Hongming & Sun, Jingchao & Qiu, Ziyang & He, Jianfei & Yuan, Yuxing & Yan, Tianyi & Du, Tao, 2021. "A novel evaluation method for energy efficiency of process industry — A case study of typical iron and steel manufacturing process," Energy, Elsevier, vol. 233(C).
    4. Sun, Wenqiang & Wang, Qiang & Zhou, Yue & Wu, Jianzhong, 2020. "Material and energy flows of the iron and steel industry: Status quo, challenges and perspectives," Applied Energy, Elsevier, vol. 268(C).
    5. Skoczkowski, Tadeusz & Verdolini, Elena & Bielecki, Sławomir & Kochański, Max & Korczak, Katarzyna & Węglarz, Arkadiusz, 2020. "Technology innovation system analysis of decarbonisation options in the EU steel industry," Energy, Elsevier, vol. 212(C).
    6. Hu, Zhengbiao & He, Dongfeng & Zhao, Hongbo, 2023. "Multi-objective optimization of energy distribution in steel enterprises considering both exergy efficiency and energy cost," Energy, Elsevier, vol. 263(PB).
    7. Qiu, Ziyang & Yue, Qiang & Yan, Tianyi & Wang, Qi & Sun, Jingchao & Yuan, Yuxing & Che, Zichang & Wang, Yisong & Du, Tao, 2023. "Gas utilization optimization and exergy analysis of hydrogen metallurgical shaft furnace," Energy, Elsevier, vol. 263(PC).
    8. Chen, Demin & Li, Jiaqi & Wang, Zhao & Lu, Biao & Chen, Guang, 2022. "Hierarchical model to find the path reducing CO2 emissions of integrated iron and steel production," Energy, Elsevier, vol. 258(C).
    9. Wu, Junnian & Wang, Ruiqi & Pu, Guangying & Qi, Hang, 2016. "Integrated assessment of exergy, energy and carbon dioxide emissions in an iron and steel industrial network," Applied Energy, Elsevier, vol. 183(C), pages 430-444.
    10. Qiu, Ziyang & Sun, Jingchao & Du, Tao & Na, Hongming & Zhang, Lei & Yuan, Yuxing & Wang, Yisong, 2024. "Impact of hydrogen metallurgy on the current iron and steel industry: A comprehensive material-exergy-emission flow analysis," Applied Energy, Elsevier, vol. 356(C).
    11. Yang, Honghua & Ma, Linwei & Li, Zheng, 2023. "Tracing China's steel use from steel flows in the production system to steel footprints in the consumption system," Renewable and Sustainable Energy Reviews, Elsevier, vol. 172(C).
    12. Liu, Yang & Zhang, Congrui & Xu, Xiaochuan & Ge, Yongxiang & Ren, Gaofeng, 2022. "Assessment of energy conservation potential and cost in open-pit metal mines: Bottom-up approach integrated energy conservation supply curve and ultimate pit limit," Energy Policy, Elsevier, vol. 163(C).
    13. Song, Weiming & Zhou, Jianan & Li, Yujie & Yang, Jian & Cheng, Rijin, 2021. "New technology for producing high-quality combustible gas by high-temperature reaction of dust-removal coke powder in mixed atmosphere," Energy, Elsevier, vol. 233(C).
    14. Asghari, M. & Afshari, H. & Jaber, M.Y. & Searcy, C., 2023. "Credibility-based cascading approach to achieve net-zero emissions in energy symbiosis networks using an Organic Rankine Cycle," Applied Energy, Elsevier, vol. 340(C).
    15. BoroumandJazi, G. & Saidur, R. & Rismanchi, B. & Mekhilef, S., 2012. "A review on the relation between the energy and exergy efficiency analysis and the technical characteristic of the renewable energy systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(5), pages 3131-3135.
    16. Sun, Wenqiang & Wang, Zihao & Wang, Qiang, 2020. "Hybrid event-, mechanism- and data-driven prediction of blast furnace gas generation," Energy, Elsevier, vol. 199(C).
    17. Ren, Lei & Zhou, Sheng & Ou, Xunmin, 2023. "The carbon reduction potential of hydrogen in the low carbon transition of the iron and steel industry: The case of China," Renewable and Sustainable Energy Reviews, Elsevier, vol. 171(C).
    18. Ahmadi, Mohammad Mahdi & Keyhani, Alireza & Rosen, Marc A. & Lam, Su Shiung & Pan, Junting & Tabatabaei, Meisam & Aghbashlo, Mortaza, 2022. "Towards sustainable net-zero districts using the extended exergy accounting concept," Renewable Energy, Elsevier, vol. 197(C), pages 747-764.
    19. Li, Feng & Chu, Mansheng & Tang, Jue & Liu, Zhenggen & Guo, Jun & Yan, Ruijun & Liu, Peijun, 2022. "Thermodynamic performance analysis and environmental impact assessment of an integrated system for hydrogen generation and steelmaking," Energy, Elsevier, vol. 241(C).
    20. Fan, Jing-Li & Da, Ya-Bin & Wan, Si-Lai & Zhang, Mian & Cao, Zhe & Wang, Yu & Zhang, Xian, 2019. "Determinants of carbon emissions in ‘Belt and Road initiative’ countries: A production technology perspective," Applied Energy, Elsevier, vol. 239(C), pages 268-279.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:235:y:2021:i:c:s0360544221016777. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.