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Results of a 200 hours lifetime test of a 7 kW Hybrid–Power fuel cell system on electric forklifts

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  • Hsieh, Chuang-Yu
  • Pei, Pucheng
  • Bai, Qiang
  • Su, Ay
  • Weng, Fang-Bor
  • Lee, Chi-Yuan

Abstract

Five prototype fuel cell hybrid–drive electric forklifts were built, and laboratory tests were used to confirm that they could function in a real warehouse environment. The electric forklifts were delivered to Far Eastern Group’s Taoyuan, Taiwan A–mart supermarket warehouse for 200 h of operational testing. Each vehicle’s hybrid–drive system included a 2.7 kW proton exchange membrane fuel cell stack and two auxiliary power sources, each composed of a lithium battery and supercapacitors in parallel. The components of the drive system could supply 7 kW of power. The system’s potential advantages are low cost and high working flexibility. To collect sufficient data and determine whether this fuel cell hybrid–drive electric forklifts design could function in an actual warehouse environment, an initial test period of 200 h was considered. The vehicles were operated from 8:00–22:00 with 4–5 h of peak operating time.

Suggested Citation

  • Hsieh, Chuang-Yu & Pei, Pucheng & Bai, Qiang & Su, Ay & Weng, Fang-Bor & Lee, Chi-Yuan, 2021. "Results of a 200 hours lifetime test of a 7 kW Hybrid–Power fuel cell system on electric forklifts," Energy, Elsevier, vol. 214(C).
    • Handle: RePEc:eee:energy:v:214:y:2021:i:c:s036054422032048x
    DOI: 10.1016/j.energy.2020.118941
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    Cited by:

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    2. Iranzo, Alfredo & Navas, Sergio J. & Rosa, Felipe & Berber, Mohamed R., 2021. "Determination of time constants of diffusion and electrochemical processes in Polymer Electrolyte Membrane Fuel Cells," Energy, Elsevier, vol. 221(C).
    3. Wilberforce, Tabbi & Rezk, Hegazy & Olabi, A.G. & Epelle, Emmanuel I. & Abdelkareem, Mohammad Ali, 2023. "Comparative analysis on parametric estimation of a PEM fuel cell using metaheuristics algorithms," Energy, Elsevier, vol. 262(PB).
    4. Yang, Zirong & Jiao, Kui & Wu, Kangcheng & Shi, Weilong & Jiang, Shangfeng & Zhang, Longhai & Du, Qing, 2021. "Numerical investigations of assisted heating cold start strategies for proton exchange membrane fuel cell systems," Energy, Elsevier, vol. 222(C).
    5. Olabi, Abdul Ghani & Abbas, Qaisar & Al Makky, Ahmed & Abdelkareem, Mohammad Ali, 2022. "Supercapacitors as next generation energy storage devices: Properties and applications," Energy, Elsevier, vol. 248(C).
    6. Chen, Dongfang & Pei, Pucheng & Meng, Yining & Ren, Peng & Li, Yuehua & Wang, Mingkai & Wang, Xizhong, 2022. "Novel extraction method of working condition spectrum for the lifetime prediction and energy management strategy evaluation of automotive fuel cells," Energy, Elsevier, vol. 255(C).
    7. Rezk, Hegazy & Aly, Mokhtar & Fathy, Ahmed, 2021. "A novel strategy based on recent equilibrium optimizer to enhance the performance of PEM fuel cell system through optimized fuzzy logic MPPT," Energy, Elsevier, vol. 234(C).
    8. Chen, Huicui & Liu, Zhao & Ye, Xichen & Yi, Liu & Xu, Sichen & Zhang, Tong, 2022. "Air flow and pressure optimization for air supply in proton exchange membrane fuel cell system," Energy, Elsevier, vol. 238(PC).

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