IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v167y2019icp602-618.html
   My bibliography  Save this article

Exergy and thermo-economic analysis of ghee production plant in dairy industry

Author

Listed:
  • Singh, Gurjeet
  • Singh, P.J.
  • Tyagi, V.V.
  • Barnwal, P.
  • Pandey, A.K.

Abstract

The India’s annual milk and ghee production are approximately estimated as 160 MT and 1.72 MT respectively. India has the largest production of Ghee in the dairy Industry worldwide. Ghee consumption in India is 28% annually after fluid milk i.e. 44% due to high consumer demand. The butter churner, butter melter, ghee boiler and ghee clarifier are the key subunits of ghee production plant. The dairy industry is characterised by high energy consumption for production of Ghee and Butter in the country. The thermo-economic analysis and thermodynamic derivatives calculated in this study. The value of the universal exergy efficiency and specific exergy destruction of the plant was found as 34.21% and 438.61 kJ/kg respectively. The cost rate of exergy destruction for the entire plant was calculated as 3270.68 R/H; 39% of which was contributed by boiler for ghee production (ghee boiler). The highest value of percentage relative cost difference was associated with butter melter (97.29%) followed by butter churner (96.73%). The thermo-economic factor butter churner (8.00%) and ghee boiler (1.09%) revealed that impact of capital investment was more influential in former while exergetic degradation appeared to be more noticeable in latter.

Suggested Citation

  • Singh, Gurjeet & Singh, P.J. & Tyagi, V.V. & Barnwal, P. & Pandey, A.K., 2019. "Exergy and thermo-economic analysis of ghee production plant in dairy industry," Energy, Elsevier, vol. 167(C), pages 602-618.
    • Handle: RePEc:eee:energy:v:167:y:2019:i:c:p:602-618
    DOI: 10.1016/j.energy.2018.10.138
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544218321340
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2018.10.138?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Lazzaretto, Andrea & Tsatsaronis, George, 2006. "SPECO: A systematic and general methodology for calculating efficiencies and costs in thermal systems," Energy, Elsevier, vol. 31(8), pages 1257-1289.
    2. Taner, Tolga & Sivrioglu, Mecit, 2015. "Energy–exergy analysis and optimisation of a model sugar factory in Turkey," Energy, Elsevier, vol. 93(P1), pages 641-654.
    3. Luo, Xianglong & Hu, Jiahao & Zhao, Jun & Zhang, Bingjian & Chen, Ying & Mo, Songping, 2014. "Improved exergoeconomic analysis of a retrofitted natural gas-based cogeneration system," Energy, Elsevier, vol. 72(C), pages 459-475.
    4. Unknown, 2005. "Forward," 2005 Conference: Slovenia in the EU - Challenges for Agriculture, Food Science and Rural Affairs, November 10-11, 2005, Moravske Toplice, Slovenia 183804, Slovenian Association of Agricultural Economists (DAES).
    5. Waheed, M.A. & Jekayinfa, S.O. & Ojediran, J.O. & Imeokparia, O.E., 2008. "Energetic analysis of fruit juice processing operations in Nigeria," Energy, Elsevier, vol. 33(1), pages 35-45.
    6. Mahmood, Russell & Parshetti, Ganesh K. & Balasubramanian, Rajasekhar, 2016. "Energy, exergy and techno-economic analyses of hydrothermal oxidation of food waste to produce hydro-char and bio-oil," Energy, Elsevier, vol. 102(C), pages 187-198.
    7. Topal, Huseyin & Taner, Tolga & Naqvi, Syed Arslan Hassan & Altınsoy, Yelda & Amirabedin, Ehsan & Ozkaymak, Mehmet, 2017. "Exergy analysis of a circulating fluidized bed power plant co-firing with olive pits: A case study of power plant in Turkey," Energy, Elsevier, vol. 140(P1), pages 40-46.
    8. Dowlati, Majid & Aghbashlo, Mortaza & Mojarab Soufiyan, Mohamad, 2017. "Exergetic performance analysis of an ice-cream manufacturing plant: A comprehensive survey," Energy, Elsevier, vol. 123(C), pages 445-459.
    9. Mojarab Soufiyan, Mohamad & Dadak, Ali & Hosseini, Seyed Sina & Nasiri, Farshid & Dowlati, Majid & Tahmasebi, Maryam & Aghbashlo, Mortaza, 2016. "Comprehensive exergy analysis of a commercial tomato paste plant with a double-effect evaporator," Energy, Elsevier, vol. 111(C), pages 910-922.
    10. Sorgüven, Esra & Özilgen, Mustafa, 2012. "Energy utilization, carbon dioxide emission, and exergy loss in flavored yogurt production process," Energy, Elsevier, vol. 40(1), pages 214-225.
    11. Jafaryani Jokandan, Majid & Aghbashlo, Mortaza & Mohtasebi, Seyed Saeid, 2015. "Comprehensive exergy analysis of an industrial-scale yogurt production plant," Energy, Elsevier, vol. 93(P2), pages 1832-1851.
    12. Oni, A.O. & Fadare, D.A. & Adeboye, L.A., 2017. "Thermoeconomic and environmental analyses of a dry process cement manufacturing in Nigeria," Energy, Elsevier, vol. 135(C), pages 128-137.
    13. Taner, Tolga & Sivrioglu, Mecit, 2017. "A techno-economic & cost analysis of a turbine power plant: A case study for sugar plant," Renewable and Sustainable Energy Reviews, Elsevier, vol. 78(C), pages 722-730.
    14. Tumen Ozdil, N. Filiz & Tantekin, Atakan, 2016. "Exergy and exergoeconomic assessments of an electricity production system in a running wastewater treatment plant," Renewable Energy, Elsevier, vol. 97(C), pages 390-398.
    15. Taner, Tolga, 2018. "Energy and exergy analyze of PEM fuel cell: A case study of modeling and simulations," Energy, Elsevier, vol. 143(C), pages 284-294.
    16. Gürtürk, Mert & Oztop, Hakan F. & Hepbasli, Arif, 2015. "Comparison of exergoeconomic analysis of two different perlite expansion furnaces," Energy, Elsevier, vol. 80(C), pages 589-598.
    17. Degerli, Bahar & Nazir, Serap & Sorgüven, Esra & Hitzmann, Bernd & Özilgen, Mustafa, 2015. "Assessment of the energy and exergy efficiencies of farm to fork grain cultivation and bread making processes in Turkey and Germany," Energy, Elsevier, vol. 93(P1), pages 421-434.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Gurjeet Singh & K. Chopra & V. V. Tyagi & A. K. Pandey & R. K. Sharma & Ahmet Sari, 2022. "Estimation of thermodynamic and enviroeconomic characteristics of khoa (milk food) production unit," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 24(11), pages 12542-12581, November.
    2. Hasan Yildizhan & Cihan Yıldırım & Shiva Gorjian & Arman Ameen, 2023. "How May New Energy Investments Change the Sustainability of the Turkish Industrial Sector?," Sustainability, MDPI, vol. 15(2), pages 1-15, January.
    3. Li, Ximei & Gao, Jianmin & Chen, Bingyuan & You, Shi & Zheng, Yi & Du, Qian & Qin, Yukun, 2023. "Multi-objective optimization of district heating systems with turbine-driving fans and pumps considering economic, exergic, and environmental aspects," Energy, Elsevier, vol. 277(C).
    4. Diana L. Tinoco-Caicedo & Alexis Lozano-Medina & Ana M. Blanco-Marigorta, 2020. "Conventional and Advanced Exergy and Exergoeconomic Analysis of a Spray Drying System: A Case Study of an Instant Coffee Factory in Ecuador," Energies, MDPI, vol. 13(21), pages 1-19, October.
    5. Singh, Gurjeet & Tyagi, V.V. & Singh, P.J. & Pandey, A.K., 2020. "Estimation of thermodynamic characteristics for comprehensive dairy food processing plant: An energetic and exergetic approach," Energy, Elsevier, vol. 194(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Soltanian, Salman & Kalogirou, Soteris A. & Ranjbari, Meisam & Amiri, Hamid & Mahian, Omid & Khoshnevisan, Benyamin & Jafary, Tahereh & Nizami, Abdul-Sattar & Gupta, Vijai Kumar & Aghaei, Siavash & Pe, 2022. "Exergetic sustainability analysis of municipal solid waste treatment systems: A systematic critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 156(C).
    2. Wang, Bin & Ma, Guangliang & Xu, Dan & Zhang, Le & Zhou, Jiahui, 2018. "Switching sliding-mode control strategy based on multi-type restrictive condition for voltage control of buck converter in auxiliary energy source," Applied Energy, Elsevier, vol. 228(C), pages 1373-1384.
    3. Mojarab Soufiyan, Mohamad & Dadak, Ali & Hosseini, Seyed Sina & Nasiri, Farshid & Dowlati, Majid & Tahmasebi, Maryam & Aghbashlo, Mortaza, 2016. "Comprehensive exergy analysis of a commercial tomato paste plant with a double-effect evaporator," Energy, Elsevier, vol. 111(C), pages 910-922.
    4. de Rubeis, Tullio & Nardi, Iole & Ambrosini, Dario & Paoletti, Domenica, 2018. "Is a self-sufficient building energy efficient? Lesson learned from a case study in Mediterranean climate," Applied Energy, Elsevier, vol. 218(C), pages 131-145.
    5. Mahdis sadat Jalaee & Alireza Shakibaei & Amin GhasemiNejad & Sayyed Abdolmajid Jalaee & Reza Derakhshani, 2021. "A Novel Computational Intelligence Approach for Coal Consumption Forecasting in Iran," Sustainability, MDPI, vol. 13(14), pages 1-16, July.
    6. Fan, Feilong & Huang, Wentao & Tai, Nengling & Zheng, Xiaodong & Hu, Yan & Ma, Zhoujun, 2018. "A conditional depreciation balancing strategy for the equitable operation of extended hybrid energy storage systems," Applied Energy, Elsevier, vol. 228(C), pages 1937-1952.
    7. Xin, Shuaishuai & Shen, Jianguo & Liu, Guocheng & Chen, Qinghua & Xiao, Zhou & Zhang, Guodong & Xin, Yanjun, 2020. "High electricity generation and COD removal from cattle wastewater in microbial fuel cells with 3D air cathode employed non-precious Cu2O/reduced graphene oxide as cathode catalyst," Energy, Elsevier, vol. 196(C).
    8. Mirhosseini, Mojtaba & Rezania, Alireza & Rosendahl, Lasse, 2019. "Harvesting waste heat from cement kiln shell by thermoelectric system," Energy, Elsevier, vol. 168(C), pages 358-369.
    9. Dowlati, Majid & Aghbashlo, Mortaza & Mojarab Soufiyan, Mohamad, 2017. "Exergetic performance analysis of an ice-cream manufacturing plant: A comprehensive survey," Energy, Elsevier, vol. 123(C), pages 445-459.
    10. Aghbashlo, Mortaza & Tabatabaei, Meisam & Khalife, Esmail & Roodbar Shojaei, Taha & Dadak, Ali, 2018. "Exergoeconomic analysis of a DI diesel engine fueled with diesel/biodiesel (B5) emulsions containing aqueous nano cerium oxide," Energy, Elsevier, vol. 149(C), pages 967-978.
    11. Dogbe, Eunice Sefakor & Mandegari, Mohsen A. & Görgens, Johann F., 2018. "Exergetic diagnosis and performance analysis of a typical sugar mill based on Aspen Plus® simulation of the process," Energy, Elsevier, vol. 145(C), pages 614-625.
    12. Singh, Gurjeet & Tyagi, V.V. & Singh, P.J. & Pandey, A.K., 2020. "Estimation of thermodynamic characteristics for comprehensive dairy food processing plant: An energetic and exergetic approach," Energy, Elsevier, vol. 194(C).
    13. Yang, Qingchun & Qian, Yu & Kraslawski, Andrzej & Zhou, Huairong & Yang, Siyu, 2016. "Framework for advanced exergoeconomic performance analysis and optimization of an oil shale retorting process," Energy, Elsevier, vol. 109(C), pages 62-76.
    14. Gurjeet Singh & K. Chopra & V. V. Tyagi & A. K. Pandey & R. K. Sharma & Ahmet Sari, 2022. "Estimation of thermodynamic and enviroeconomic characteristics of khoa (milk food) production unit," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 24(11), pages 12542-12581, November.
    15. Picallo-Perez, Ana & Catrini, Pietro & Piacentino, Antonio & Sala, José-Mª, 2019. "A novel thermoeconomic analysis under dynamic operating conditions for space heating and cooling systems," Energy, Elsevier, vol. 180(C), pages 819-837.
    16. Hafiz, Faeza & Rodrigo de Queiroz, Anderson & Fajri, Poria & Husain, Iqbal, 2019. "Energy management and optimal storage sizing for a shared community: A multi-stage stochastic programming approach," Applied Energy, Elsevier, vol. 236(C), pages 42-54.
    17. Tan, Qinxue & Fan, Kangqi & Tao, Kai & Zhao, Liya & Cai, Meiling, 2020. "A two-degree-of-freedom string-driven rotor for efficient energy harvesting from ultra-low frequency excitations," Energy, Elsevier, vol. 196(C).
    18. Paolo Postiglione & Alfredo Cartone & Domenica Panzera, 2020. "Economic Convergence in EU NUTS 3 Regions: A Spatial Econometric Perspective," Sustainability, MDPI, vol. 12(17), pages 1-17, August.
    19. Hosseinipour, Sayed Amir & Mehrpooya, Mehdi, 2019. "Comparison of the biogas upgrading methods as a transportation fuel," Renewable Energy, Elsevier, vol. 130(C), pages 641-655.
    20. Diana L. Tinoco-Caicedo & Alexis Lozano-Medina & Ana M. Blanco-Marigorta, 2020. "Conventional and Advanced Exergy and Exergoeconomic Analysis of a Spray Drying System: A Case Study of an Instant Coffee Factory in Ecuador," Energies, MDPI, vol. 13(21), pages 1-19, October.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:167:y:2019:i:c:p:602-618. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.