IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v120y2017icp597-607.html
   My bibliography  Save this article

Heat transfer, pressure drop and structural analysis of a finned plate ceramic heat exchanger

Author

Listed:
  • de Mello, Paulo Eduardo Batista
  • Villanueva, Helio Henrique Santomo
  • Scuotto, Sérgio
  • Donato, Gustavo Henrique Bolognesi
  • Ortega, Fernando dos Santos

Abstract

High temperature heat exchangers (HTHE) constructed with ceramics can achieve higher temperatures of operation. Resistance to oxidation is the great advantage of using ceramics for this application. This paper presents experimental characterization of one ceramic heat exchanger composed of finned plates operating at temperatures as high as 800 °C and Reynolds number between 170 and 2000. The heat exchanger operates in counter-flow with air in both sides. The plates were constructed using alumina (Al2O3) with the Gelcasting technique. Thermal performance was obtained in the form of Colburn and friction factors as a function of Reynolds number. The heat exchanger effectiveness varied between 0.620 and 0.901. Progressively higher temperature was imposed to the heat exchanger prototype to cause structural failure. In addition, the design and structural integrity assessments were carried out using refined finite element computations based on real experiments regarding fracture resistance of the employed ceramic. Thermal performance of the ceramic heat exchanger is adequate and predictable using CFD simulations, but guarantee structural integrity remains challenging.

Suggested Citation

  • de Mello, Paulo Eduardo Batista & Villanueva, Helio Henrique Santomo & Scuotto, Sérgio & Donato, Gustavo Henrique Bolognesi & Ortega, Fernando dos Santos, 2017. "Heat transfer, pressure drop and structural analysis of a finned plate ceramic heat exchanger," Energy, Elsevier, vol. 120(C), pages 597-607.
    • Handle: RePEc:eee:energy:v:120:y:2017:i:c:p:597-607
    DOI: 10.1016/j.energy.2016.11.113
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544216317686
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2016.11.113?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. de Mello, Paulo Eduardo Batista & Monteiro, Deiglys Borges, 2012. "Thermodynamic study of an EFGT (externally fired gas turbine) cycle with one detailed model for the ceramic heat exchanger," Energy, Elsevier, vol. 45(1), pages 497-502.
    2. Al-attab, K.A. & Zainal, Z.A., 2010. "Performance of high-temperature heat exchangers in biomass fuel powered externally fired gas turbine systems," Renewable Energy, Elsevier, vol. 35(5), pages 913-920.
    3. Al-attab, K.A. & Zainal, Z.A., 2015. "Externally fired gas turbine technology: A review," Applied Energy, Elsevier, vol. 138(C), pages 474-487.
    4. Datta, Amitava & Ganguly, Ranjan & Sarkar, Luna, 2010. "Energy and exergy analyses of an externally fired gas turbine (EFGT) cycle integrated with biomass gasifier for distributed power generation," Energy, Elsevier, vol. 35(1), pages 341-350.
    5. Monteiro, Deiglys Borges & de Mello, Paulo Eduardo Batista, 2012. "Thermal performance and pressure drop in a ceramic heat exchanger evaluated using CFD simulations," Energy, Elsevier, vol. 45(1), pages 489-496.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Badshah, Noor & Al-attab, K.A. & Zainal, Z.A., 2020. "Design optimization and experimental analysis of externally fired gas turbine system fuelled by biomass," Energy, Elsevier, vol. 198(C).
    2. Vera, David & Jurado, Francisco & Carpio, José & Kamel, Salah, 2018. "Biomass gasification coupled to an EFGT-ORC combined system to maximize the electrical energy generation: A case applied to the olive oil industry," Energy, Elsevier, vol. 144(C), pages 41-53.
    3. Kardaś, Dariusz & Polesek-Karczewska, Sylwia & Turzyński, Tomasz & Wardach-Święcicka, Izabela & Hercel, Paulina & Szymborski, Jakub & Heda, Łukasz, 2023. "Thermal performance enhancement of a red-hot air furnace for a micro-scale externally fired gas turbine system," Energy, Elsevier, vol. 282(C).
    4. David Vera & Francisco Jurado & Bárbara de Mena & Jesús C. Hernández, 2019. "A Distributed Generation Hybrid System for Electric Energy Boosting Fueled with Olive Industry Wastes," Energies, MDPI, vol. 12(3), pages 1-18, February.
    5. Villanueva, Helio Henrique Santomo & de Mello, Paulo Eduardo Batista, 2015. "Heat transfer and pressure drop correlations for finned plate ceramic heat exchangers," Energy, Elsevier, vol. 88(C), pages 118-125.
    6. Enagi, Ibrahim I. & Al-attab, K.A. & Zainal, Z.A., 2018. "Liquid biofuels utilization for gas turbines: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 90(C), pages 43-55.
    7. Ramoon Barros Lovate Temporim & Gianluca Cavalaglio & Alessandro Petrozzi & Valentina Coccia & Paola Iodice & Andrea Nicolini & Franco Cotana, 2022. "Life Cycle Assessment and Energy Balance of a Polygeneration Plant Fed with Lignocellulosic Biomass of Cynara cardunculus L," Energies, MDPI, vol. 15(7), pages 1-21, March.
    8. Al-attab, K.A. & Zainal, Z.A., 2015. "Externally fired gas turbine technology: A review," Applied Energy, Elsevier, vol. 138(C), pages 474-487.
    9. de Mello, Paulo Eduardo Batista & Monteiro, Deiglys Borges, 2012. "Thermodynamic study of an EFGT (externally fired gas turbine) cycle with one detailed model for the ceramic heat exchanger," Energy, Elsevier, vol. 45(1), pages 497-502.
    10. Di Gregorio, F. & Zaccariello, Lucio, 2012. "Fluidized bed gasification of a packaging derived fuel: energetic, environmental and economic performances comparison for waste-to-energy plants," Energy, Elsevier, vol. 42(1), pages 331-341.
    11. Kashyap, Sarvesh & Sarkar, Jahar & Kumar, Amitesh, 2021. "Performance enhancement of regenerative evaporative cooler by surface alterations and using ternary hybrid nanofluids," Energy, Elsevier, vol. 225(C).
    12. Loha, Chanchal & Chattopadhyay, Himadri & Chatterjee, Pradip K., 2011. "Thermodynamic analysis of hydrogen rich synthetic gas generation from fluidized bed gasification of rice husk," Energy, Elsevier, vol. 36(7), pages 4063-4071.
    13. Zang, Guiyan & Zhang, Jianan & Jia, Junxi & Lora, Electo Silva & Ratner, Albert, 2020. "Life cycle assessment of power-generation systems based on biomass integrated gasification combined cycles," Renewable Energy, Elsevier, vol. 149(C), pages 336-346.
    14. Athari, Hassan & Soltani, Saeed & Seyed Mahmoudi, Seyed Mohammad & Rosen, Marc A. & Morosuk, Tatiana, 2014. "Exergoeconomic analysis of a biomass post-firing combined-cycle power plant," Energy, Elsevier, vol. 77(C), pages 553-561.
    15. Leonardo Pierobon & Tuong-Van Nguyen & Andrea Mazzucco & Ulrik Larsen & Fredrik Haglind, 2014. "Part-Load Performance of aWet Indirectly Fired Gas Turbine Integrated with an Organic Rankine Cycle Turbogenerator," Energies, MDPI, vol. 7(12), pages 1-23, December.
    16. Monteiro, Deiglys Borges & de Mello, Paulo Eduardo Batista, 2012. "Thermal performance and pressure drop in a ceramic heat exchanger evaluated using CFD simulations," Energy, Elsevier, vol. 45(1), pages 489-496.
    17. Saeed Soltani & Hassan Athari & Marc A. Rosen & Seyed Mohammad Seyed Mahmoudi & Tatiana Morosuk, 2015. "Thermodynamic Analyses of Biomass Gasification Integrated Externally Fired, Post-Firing and Dual-Fuel Combined Cycles," Sustainability, MDPI, vol. 7(2), pages 1-15, January.
    18. Raman, P. & Ram, N.K. & Gupta, Ruchi, 2013. "A dual fired downdraft gasifier system to produce cleaner gas for power generation: Design, development and performance analysis," Energy, Elsevier, vol. 54(C), pages 302-314.
    19. Zaversky, Fritz & Les, Iñigo & Sorbet, Patxi & Sánchez, Marcelino & Valentin, Benoît & Brau, Jean-Florian & Siros, Frédéric, 2020. "The challenge of solar powered combined cycles – Providing dispatchability and increasing efficiency by integrating the open volumetric air receiver technology," Energy, Elsevier, vol. 194(C).
    20. Pantaleo, Antonio M. & Camporeale, Sergio M. & Miliozzi, Adio & Russo, Valeria & Shah, Nilay & Markides, Christos N., 2017. "Novel hybrid CSP-biomass CHP for flexible generation: Thermo-economic analysis and profitability assessment," Applied Energy, Elsevier, vol. 204(C), pages 994-1006.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:120:y:2017:i:c:p:597-607. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.