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System optimisation and performance analysis of CO2 transcritical power cycle for waste heat recovery

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  • Wu, Chuang
  • Yan, Xiao-jiang
  • Wang, Shun-sen
  • Bai, Kun-lun
  • Di, Juan
  • Cheng, Shang-fang
  • Li, Jun

Abstract

Compared with the ORC (organic Rankine cycle) and the steam Rankine cycle, the CDTPC (CO2 (carbon dioxide) transcritical power cycle) shows a higher potential in converting middle-grade waste heat into useful work. In this paper, we propose a novel type of single-pressure, multi-stage CDTPC to overcome the shortcomings of the CDTPC in utilizing waste heat of exhaust gas from gas turbines or internal combustion engines. System parameter optimization is carried out in various CDTPC to achieve the maximum net power output of cycle by using the genetic algorithm(GA). A comparative study between the existing CDTPC and the proposed novel type of CDTPC with the same exhaust gas temperature Tgi (250–500 °C) at the inlet of the gas heater shows that the novel type of CDTPC can increase the net power output by 3.9–26.3% and decrease the optimum working pressure by 13.2–31.0%. If exhaust gas is non-corrosive, waste heat can be utilized more effectively by the double-stage CDTPC when 250 °C ≤ Tgi ≤ 412 °C and by the three-stage CDTPC when 412 °C < Tgi ≤ 500 °C. However, if the exhaust gas is corrosive, waste heat is utilized more effectively by the single-stage CDTPC when 250 °C ≤ Tgi ≤ 338 °C and by the double-stage CDTPC when 338 °C < Tgi ≤ 500 °C. In addition, the effect of the regenerator on the thermal performance of various CDTPC is studied.

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  • Wu, Chuang & Yan, Xiao-jiang & Wang, Shun-sen & Bai, Kun-lun & Di, Juan & Cheng, Shang-fang & Li, Jun, 2016. "System optimisation and performance analysis of CO2 transcritical power cycle for waste heat recovery," Energy, Elsevier, vol. 100(C), pages 391-400.
    • Handle: RePEc:eee:energy:v:100:y:2016:i:c:p:391-400
    DOI: 10.1016/j.energy.2015.12.001
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    5. Li, Xiaoya & Tian, Hua & Shu, Gequn & Zhao, Mingru & Markides, Christos N. & Hu, Chen, 2019. "Potential of carbon dioxide transcritical power cycle waste-heat recovery systems for heavy-duty truck engines," Applied Energy, Elsevier, vol. 250(C), pages 1581-1599.
    6. Mondal, Subha & De, Sudipta, 2017. "Power by waste heat recovery from low temperature industrial flue gas by Organic Flash Cycle (OFC) and transcritical-CO2 power cycle: A comparative study through combined thermodynamic and economic an," Energy, Elsevier, vol. 121(C), pages 832-840.
    7. Zhang, Hongsheng & Liu, Xingang & Hao, Ruijun & Liu, Chengjun & Liu, Yifeng & Duan, Chenghong & Qin, Jiyun, 2022. "Thermodynamic performance study on gas-steam cogeneration systems with different configurations based on condensed waste heat utilization," Energy, Elsevier, vol. 250(C).
    8. Chiolerio, Alessandro & Garofalo, Erik & Mattiussi, Fabio & Crepaldi, Marco & Fortunato, Giuseppe & Iovieno, Michele, 2020. "Waste heat to power conversion by means of thermomagnetic hydrodynamic energy harvester," Applied Energy, Elsevier, vol. 277(C).
    9. Cao, Yue & Rattner, Alexander S. & Dai, Yiping, 2018. "Thermoeconomic analysis of a gas turbine and cascaded CO2 combined cycle using thermal oil as an intermediate heat-transfer fluid," Energy, Elsevier, vol. 162(C), pages 1253-1268.
    10. Li, Ligeng & Tian, Hua & Liu, Peng & Shi, Lingfeng & Shu, Gequn, 2021. "Optimization of CO2 Transcritical Power Cycle (CTPC) for engine waste heat recovery based on split concept," Energy, Elsevier, vol. 229(C).
    11. Zhang, Fengtao & Zhang, Jianyuan & You, Jinggang & Yang, Liyong & Wang, Wei & Luo, Qing & Jiao, Ligang & Liu, Zhengang & Jin, Quan & Wang, Hao, 2024. "Construction of multi-loop thermodynamic cycles: Methodology and case study," Energy, Elsevier, vol. 288(C).
    12. Crespi, Francesco & Gavagnin, Giacomo & Sánchez, David & Martínez, Gonzalo S., 2017. "Supercritical carbon dioxide cycles for power generation: A review," Applied Energy, Elsevier, vol. 195(C), pages 152-183.
    13. Giovanni Manente & Mário Costa, 2020. "On the Conceptual Design of Novel Supercritical CO 2 Power Cycles for Waste Heat Recovery," Energies, MDPI, vol. 13(2), pages 1-31, January.
    14. Zhang, Ruiyuan & Su, Wen & Lin, Xinxing & Zhou, Naijun & Zhao, Li, 2020. "Thermodynamic analysis and parametric optimization of a novel S–CO2 power cycle for the waste heat recovery of internal combustion engines," Energy, Elsevier, vol. 209(C).
    15. Guo, Yumin & Guo, Xinru & Wang, Jiangfeng & Li, Zhanying & Cheng, Shangfang & Wang, Shunsen, 2024. "Comprehensive analysis and optimization for a novel combined heating and power system based on self-condensing transcritical CO2 Rankine cycle driven by geothermal energy from thermodynamic, exergoeco," Energy, Elsevier, vol. 300(C).
    16. Wang, Shun-sen & Wu, Chuang & Li, Jun, 2018. "Exergoeconomic analysis and optimization of single-pressure single-stage and multi-stage CO2 transcritical power cycles for engine waste heat recovery: A comparative study," Energy, Elsevier, vol. 142(C), pages 559-577.

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