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Joint optimization of preventive maintenance and spare parts inventory for an optimal production plan with consideration of CO2 emission

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  • Ba, Kader
  • Dellagi, Sofiene
  • Rezg, Nidhal
  • Erray, Walid

Abstract

This article presents a joint optimization of spare parts inventory and preventive maintenance. While minimizing CO2 emissions, this approach is based on an optimal production plan achieved thanks to the HMMS model. The process which is studied in this paper only manufactures one type of product. The purpose of the paper is to determine for a random demand over a given period, a cost-effective production plan and a maintenance policy which integrates a spare parts strategy in accordance with environmental requirements and regulations. Our green spare parts management can be defined as a set of actions that are applied in order to decrease the spare parts footprint in its lifetime (Ba et al., 2015) [1]. Indeed, we take into account the spare parts characteristics (new or used) which will be used during maintenance actions (preventive or corrective) to preserve the environment. Consequently, we set up analytical models based on the effect of the production rate on the system deterioration so as to substantially cut the maintenance costs, production costs and CO2 emissions. To evaluate the performance of our models, we give some illustrative examples.

Suggested Citation

  • Ba, Kader & Dellagi, Sofiene & Rezg, Nidhal & Erray, Walid, 2016. "Joint optimization of preventive maintenance and spare parts inventory for an optimal production plan with consideration of CO2 emission," Reliability Engineering and System Safety, Elsevier, vol. 149(C), pages 172-186.
  • Handle: RePEc:eee:reensy:v:149:y:2016:i:c:p:172-186
    DOI: 10.1016/j.ress.2016.01.006
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    References listed on IDEAS

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    Cited by:

    1. Wakiru, James M. & Pintelon, Liliane & Muchiri, Peter N. & Chemweno, Peter K., 2019. "A simulation-based optimization approach evaluating maintenance and spare parts demand interaction effects," International Journal of Production Economics, Elsevier, vol. 208(C), pages 329-342.
    2. Zhu, Ying & Xia, Tangbin & Hong, Ge & Chen, Zhen & Pan, Ershun & Xi, Lifeng, 2022. "Collaborative maintenance service and component sales under coopetition patterns for OEMs challenged by booming used-component sales," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    3. Xia, Tangbin & Cao, Lei & Xu, Yuhui & Zhang, Kaigan & Chen, Zhen & Pan, Ershun & Xi, Lifeng, 2024. "Multi-level maintenance and inventory joint optimization for a k-out-of-n hyper-system considering the selection of suppliers with incentive discount policies," Reliability Engineering and System Safety, Elsevier, vol. 241(C).

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