IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v282y2021ipas030626192031477x.html
   My bibliography  Save this article

Additive manufacturing for energy: A review

Author

Listed:
  • Sun, Cheng
  • Wang, Yun
  • McMurtrey, Michael D.
  • Jerred, Nathan D.
  • Liou, Frank
  • Li, Ju

Abstract

The conflict between rapidly growing global energy demand and climate change is a grand challenge that requires significant science and technology innovations. Advanced manufacturing could extensively drive down greenhouse gas emission and pollution, and shorten the time-to-market. Additive manufacturing is a process of fabricating three-dimensional objects by depositing materials layer-by-layer directly from computational geometry model, and it eliminates the design and fabrication restrictions of conventional manufacturing methods to a large extent. As an emerging and transformative technology, additive manufacturing technologies have shown the potential benefits of energy saving in multiple energy sectors. To further increase their applications in nuclear energy and renewable energies, fundamental research is needed to overcome some key challenges in terms of process monitoring and control, dimension accuracy, and structural integrity of the components. The validation and qualification of additive manufacturing processes and the products from those additive manufacturing processes are imperative to meeting the high standards of critical components in various energy production, conversion and storage systems. In this review article, we summarize the current status of cutting-edge additive manufacturing technologies and their applications in the fields of nuclear energy, battery, fuel cell, oil & gas. We also outline the major challenges and fundamental research needed to achieve the full potential of additive manufacturing technologies. This review provides critical discussion and prospects to address global energy challenges by applying innovative additive manufacturing technologies.

Suggested Citation

  • Sun, Cheng & Wang, Yun & McMurtrey, Michael D. & Jerred, Nathan D. & Liou, Frank & Li, Ju, 2021. "Additive manufacturing for energy: A review," Applied Energy, Elsevier, vol. 282(PA).
    • Handle: RePEc:eee:appene:v:282:y:2021:i:pa:s030626192031477x
    DOI: 10.1016/j.apenergy.2020.116041
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S030626192031477X
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2020.116041?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wang, Yun & Chen, Ken S. & Mishler, Jeffrey & Cho, Sung Chan & Adroher, Xavier Cordobes, 2011. "A review of polymer electrolyte membrane fuel cells: Technology, applications, and needs on fundamental research," Applied Energy, Elsevier, vol. 88(4), pages 981-1007, April.
    2. Baker, John, 2008. "New technology and possible advances in energy storage," Energy Policy, Elsevier, vol. 36(12), pages 4368-4373, December.
    3. Scotti, Gianmario & Kanninen, Petri & Matilainen, Ville-Pekka & Salminen, Antti & Kallio, Tanja, 2016. "Stainless steel micro fuel cells with enclosed channels by laser additive manufacturing," Energy, Elsevier, vol. 106(C), pages 475-481.
    4. Niu, Zhiqiang & Bao, Zhiming & Wu, Jingtian & Wang, Yun & Jiao, Kui, 2018. "Two-phase flow in the mixed-wettability gas diffusion layer of proton exchange membrane fuel cells," Applied Energy, Elsevier, vol. 232(C), pages 443-450.
    5. Afshari, E. & Mosharaf-Dehkordi, M. & Rajabian, H., 2017. "An investigation of the PEM fuel cells performance with partially restricted cathode flow channels and metal foam as a flow distributor," Energy, Elsevier, vol. 118(C), pages 705-715.
    6. James H. Pikul & Hui Gang Zhang & Jiung Cho & Paul V. Braun & William P. King, 2013. "High-power lithium ion microbatteries from interdigitated three-dimensional bicontinuous nanoporous electrodes," Nature Communications, Nature, vol. 4(1), pages 1-5, June.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Piotr F. Borowski, 2021. "Digitization, Digital Twins, Blockchain, and Industry 4.0 as Elements of Management Process in Enterprises in the Energy Sector," Energies, MDPI, vol. 14(7), pages 1-20, March.
    2. Hampton, Harrison & Foley, Aoife, 2022. "A review of current analytical methods, modelling tools and development frameworks applicable for future retail electricity market design," Energy, Elsevier, vol. 260(C).
    3. Gao, Mengdi & Liu, Conghu & Li, Lei & Li, Qiang & Wang, Qingyang & Liu, Zhifeng, 2024. "Emergy-based method for the sustainability assessment and improvement of additive manufacturing systems," Energy, Elsevier, vol. 290(C).
    4. Xu, Hong & Yu, Wenhui & Zhang, Yuan & Ma, Suli & Wu, Zhiyuan & Liu, Xiaohu, 2023. "Flow and heat transfer performance of bionic heat transfer structures with hybrid triply periodic minimal surfaces," Applied Energy, Elsevier, vol. 351(C).
    5. Gokan May & Foivos Psarommatis, 2023. "Maximizing Energy Efficiency in Additive Manufacturing: A Review and Framework for Future Research," Energies, MDPI, vol. 16(10), pages 1-28, May.
    6. Taehyoung Noh & Kayoung Park & Ruijing Gao & Naoki Kimura & Gen Inoue & Yoshifumi Tsuge, 2022. "Effect of Double-Sided 3D Patterned Cathode Catalyst Layers on Polymer Electrolyte Fuel Cell Performance," Energies, MDPI, vol. 15(3), pages 1-15, February.
    7. Han Wang & Martin Baumers & Shreeja Basak & Yinfeng He & Ian Ashcroft, 2022. "The impact of the risk of build failure on energy consumption in additive manufacturing," Journal of Industrial Ecology, Yale University, vol. 26(5), pages 1771-1783, October.
    8. Junjun Liu & Yong Geng & Biao Chen & Xiqiang Xia, 2021. "The Effect of a Supplier’s Eco-Design on the Economic Benefits of a Supply Chain and Associated Coordination," IJERPH, MDPI, vol. 18(24), pages 1-18, December.
    9. Ahmed Selema & Mohamed N. Ibrahim & Peter Sergeant, 2022. "Metal Additive Manufacturing for Electrical Machines: Technology Review and Latest Advancements," Energies, MDPI, vol. 15(3), pages 1-18, January.
    10. Li, Lei & Huang, Haihong & Zou, Xiang & Zhao, Fu & Li, Guishan & Liu, Zhifeng, 2021. "An energy-efficient service-oriented energy supplying system and control for multi-machine in the production line," Applied Energy, Elsevier, vol. 286(C).
    11. Liu, Yiwei & Shen, Tianrun & Lv, Xiaochen & Zhang, Guang & Wang, Chao & Gu, Junping & Zhang, Xian & Wang, Qinggong & Chen, Xiong & Quan, Xiaojun & Yao, Wei, 2023. "Investigation on a lunar energy storage and conversion system based on the in-situ resources utilization," Energy, Elsevier, vol. 268(C).
    12. Mustafa Alnaeli & Mohammad Alnajideen & Rukshan Navaratne & Hao Shi & Pawel Czyzewski & Ping Wang & Sven Eckart & Ali Alsaegh & Ali Alnasif & Syed Mashruk & Agustin Valera Medina & Philip John Bowen, 2023. "High-Temperature Materials for Complex Components in Ammonia/Hydrogen Gas Turbines: A Critical Review," Energies, MDPI, vol. 16(19), pages 1-46, October.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Liao, Shuxin & Qiu, Diankai & Yi, Peiyun & Peng, Linfa & Lai, Xinmin, 2022. "Modeling of a novel cathode flow field design with optimized sub-channels to improve drainage for proton exchange membrane fuel cells," Energy, Elsevier, vol. 261(PB).
    2. Jiang, Wei & Zhang, Kai & Huang, Xing & Cai, Zhen & Zheng, Jinjin & Kai, Yue & Zheng, Bailin & Song, Ke, 2024. "Influence of clamping pressure on contact pressure uniformity and electrical output performance of proton exchange membrane fuel cell," Applied Energy, Elsevier, vol. 353(PA).
    3. Wong, A.K.C. & Ge, N. & Shrestha, P. & Liu, H. & Fahy, K. & Bazylak, A., 2019. "Polytetrafluoroethylene content in standalone microporous layers: Tradeoff between membrane hydration and mass transport losses in polymer electrolyte membrane fuel cells," Applied Energy, Elsevier, vol. 240(C), pages 549-560.
    4. Li, Qifeng & Sun, Kai & Suo, Mengshan & Zeng, Zhen & Guan, Chengshuo & Liu, Huaiyu & Che, Zhizhao & Wang, Tianyou, 2024. "Water transport in PEMFC with metal foam flow fields: Visualization based on AI image recognition," Applied Energy, Elsevier, vol. 365(C).
    5. Marco Mariani & Andrea Basso Peressut & Saverio Latorrata & Riccardo Balzarotti & Maurizio Sansotera & Giovanni Dotelli, 2021. "The Role of Fluorinated Polymers in the Water Management of Proton Exchange Membrane Fuel Cells: A Review," Energies, MDPI, vol. 14(24), pages 1-17, December.
    6. Qaisar Abbas & Mojtaba Mirzaeian & Michael R.C. Hunt & Peter Hall & Rizwan Raza, 2020. "Current State and Future Prospects for Electrochemical Energy Storage and Conversion Systems," Energies, MDPI, vol. 13(21), pages 1-41, November.
    7. Xing, Shuang & Zhao, Chen & Zou, Jiexin & Zaman, Shahid & Yu, Yang & Gong, Hongwei & Wang, Yajun & Chen, Ming & Wang, Min & Lin, Meng & Wang, Haijiang, 2022. "Recent advances in heat and water management of forced-convection open-cathode proton exchange membrane fuel cells," Renewable and Sustainable Energy Reviews, Elsevier, vol. 165(C).
    8. Wang, Yujie & Sun, Zhendong & Li, Xiyun & Yang, Xiaoyu & Chen, Zonghai, 2019. "A comparative study of power allocation strategies used in fuel cell and ultracapacitor hybrid systems," Energy, Elsevier, vol. 189(C).
    9. Das, Himadry Shekhar & Tan, Chee Wei & Yatim, A.H.M., 2017. "Fuel cell hybrid electric vehicles: A review on power conditioning units and topologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 76(C), pages 268-291.
    10. Peng, Fei & Zhao, Yuanzhe & Li, Xiaopeng & Liu, Zhixiang & Chen, Weirong & Liu, Yang & Zhou, Donghua, 2017. "Development of master-slave energy management strategy based on fuzzy logic hysteresis state machine and differential power processing compensation for a PEMFC-LIB-SC hybrid tramway," Applied Energy, Elsevier, vol. 206(C), pages 346-363.
    11. Li, Yong & Yang, Jie & Song, Jian, 2015. "Electromagnetic effects model and design of energy systems for lithium batteries with gradient structure in sustainable energy electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 52(C), pages 842-851.
    12. Zhang, Xiaoqing & Yang, Jiapei & Ma, Xiao & Zhuge, Weilin & Shuai, Shijin, 2022. "Modelling and analysis on effects of penetration of microporous layer into gas diffusion layer in PEM fuel cells: Focusing on mass transport," Energy, Elsevier, vol. 254(PA).
    13. Li, Yuehua & Pei, Pucheng & Ma, Ze & Ren, Peng & Wu, Ziyao & Chen, Dongfang & Huang, Hao, 2019. "Characteristic analysis in lowering current density based on pressure drop for avoiding flooding in proton exchange membrane fuel cell," Applied Energy, Elsevier, vol. 248(C), pages 321-329.
    14. Javed, Muhammad Shahzad & Ma, Tao & Jurasz, Jakub & Canales, Fausto A. & Lin, Shaoquan & Ahmed, Salman & Zhang, Yijie, 2021. "Economic analysis and optimization of a renewable energy based power supply system with different energy storages for a remote island," Renewable Energy, Elsevier, vol. 164(C), pages 1376-1394.
    15. Zheng Huang & Laisuo Su & Yunjie Yang & Linsong Gao & Xinyu Liu & Heng Huang & Yubai Li & Yongchen Song, 2023. "Three-Dimensional Simulation on the Effects of Different Parameters and Pt Loading on the Long-Term Performance of Proton Exchange Membrane Fuel Cells," Sustainability, MDPI, vol. 15(4), pages 1-22, February.
    16. Vasallo, Manuel Jesús & Bravo, José Manuel & Andújar, José Manuel, 2013. "Optimal sizing for UPS systems based on batteries and/or fuel cell," Applied Energy, Elsevier, vol. 105(C), pages 170-181.
    17. Wade, N.S. & Taylor, P.C. & Lang, P.D. & Jones, P.R., 2010. "Evaluating the benefits of an electrical energy storage system in a future smart grid," Energy Policy, Elsevier, vol. 38(11), pages 7180-7188, November.
    18. Díaz-González, Francisco & Sumper, Andreas & Gomis-Bellmunt, Oriol & Villafáfila-Robles, Roberto, 2012. "A review of energy storage technologies for wind power applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(4), pages 2154-2171.
    19. Somayeh Toghyani & Seyed Ali Atyabi & Xin Gao, 2021. "Enhancing the Specific Power of a PEM Fuel Cell Powered UAV with a Novel Bean-Shaped Flow Field," Energies, MDPI, vol. 14(9), pages 1-23, April.
    20. Bae, Suk Joo & Kim, Seong-Joon & Lee, Jin-Hwa & Song, Inseob & Kim, Nam-In & Seo, Yongho & Kim, Ki Buem & Lee, Naesung & Park, Jun-Young, 2014. "Degradation pattern prediction of a polymer electrolyte membrane fuel cell stack with series reliability structure via durability data of single cells," Applied Energy, Elsevier, vol. 131(C), pages 48-55.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:282:y:2021:i:pa:s030626192031477x. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.