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Metal Additive Manufacturing for Electrical Machines: Technology Review and Latest Advancements

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  • Ahmed Selema

    (Department of Electromechanical, Systems, and Metal Engineering, Ghent University, 9000 Ghent, Belgium
    FlandersMake@UGent, Core Lab EEDT-MP, 3001 Leuven, Belgium
    Department of Electrical Engineering, Faculty of Engineering, Menoufia University, Menoufia 32511, Egypt)

  • Mohamed N. Ibrahim

    (Department of Electromechanical, Systems, and Metal Engineering, Ghent University, 9000 Ghent, Belgium
    FlandersMake@UGent, Core Lab EEDT-MP, 3001 Leuven, Belgium
    Department of Electrical Engineering, Kafrelshiekh University, Kafrelshiekh 33511, Egypt)

  • Peter Sergeant

    (Department of Electromechanical, Systems, and Metal Engineering, Ghent University, 9000 Ghent, Belgium
    FlandersMake@UGent, Core Lab EEDT-MP, 3001 Leuven, Belgium)

Abstract

Metal additive manufacturing (AM) has been growing remarkably in the past few years. Thanks to the advantages of unmatched flexibility and zero material waste, this clean technology opens the door for new design solutions with greater material efficiency, which are not possible through conventional machining techniques. In this paper, we provide a technology overview of metal AM techniques that can be utilized in a wide range of applications, including constructing electrical machines. Different techniques of metal AM are discussed and compared. Additionally, the impact of the material forms (powder/wire) on printing speed and quality are studied. Based on the industrial and technical literature, this paper provides a comprehensive review of metal AM in the fabrication of electrical machines and their applications. This includes the current state of the art and associated benefits of AM in these applications.

Suggested Citation

  • Ahmed Selema & Mohamed N. Ibrahim & Peter Sergeant, 2022. "Metal Additive Manufacturing for Electrical Machines: Technology Review and Latest Advancements," Energies, MDPI, vol. 15(3), pages 1-18, January.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:3:p:1076-:d:739810
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    References listed on IDEAS

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    1. Yuna Zhao & Dennis K. J. Lin & Min-Qian Liu, 2021. "Designs for order-of-addition experiments," Journal of Applied Statistics, Taylor & Francis Journals, vol. 48(8), pages 1475-1495, June.
    2. Kang, Yicheng & Shi, Yueyong & Jiao, Yuling & Li, Wendong & Xiang, Dongdong, 2021. "Fitting jump additive models," Computational Statistics & Data Analysis, Elsevier, vol. 162(C).
    3. Sun, Cheng & Wang, Yun & McMurtrey, Michael D. & Jerred, Nathan D. & Liou, Frank & Li, Ju, 2021. "Additive manufacturing for energy: A review," Applied Energy, Elsevier, vol. 282(PA).
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    Cited by:

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    2. Hans Tiismus & Ants Kallaste & Toomas Vaimann & Liina Lind & Indrek Virro & Anton Rassõlkin & Tatjana Dedova, 2022. "Laser Additively Manufactured Magnetic Core Design and Process for Electrical Machine Applications," Energies, MDPI, vol. 15(10), pages 1-26, May.
    3. Gobbi, Massimiliano & Sattar, Aqeab & Palazzetti, Roberto & Mastinu, Gianpiero, 2024. "Traction motors for electric vehicles: Maximization of mechanical efficiency – A review," Applied Energy, Elsevier, vol. 357(C).
    4. Ahmed Selema & Mohamed N. Ibrahim & Peter Sergeant, 2022. "Non-Destructive Electromagnetic Evaluation of Material Degradation Due to Steel Cutting in a Fully Stacked Electrical Machine," Energies, MDPI, vol. 15(21), pages 1-17, October.
    5. Salmon, F. & Ghadim, H. Benisi & Godin, A. & Haillot, D. & Veillere, A. & Lacanette, D. & Duquesne, M., 2024. "Optimizing performance for cooling electronic components using innovative heterogeneous materials," Applied Energy, Elsevier, vol. 362(C).

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