IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v192y2017icp159-177.html
   My bibliography  Save this article

Thermal analysis and simulation of a Li-ion battery pack for a lightweight commercial EV

Author

Listed:
  • Cicconi, Paolo
  • Landi, Daniele
  • Germani, Michele

Abstract

The scope of the present research is the reduction of cost and time related to the design, prototyping and testing of a Li-ion battery pack, which is used in commercial full electric vehicles using tools for rapid product configuration and simulation. This objective is particularly important for small companies that produce many different batteries in small lots. To develop the product design support system, a preliminary study was necessary. A 3D model was analyzed to simulate real thermal behavior, reproducing a real electric load using a standard ECE-15 cycle. Experimental tests have been conducted on the vehicle and battery to validate the model. An analytical thermal model was developed to evaluate the heat generated by electrochemical reactions inside a Li-ion cell. The outcome of this analytical model was used as the boundary condition in the CFD simulation of the battery model to evaluate the cooling behavior. The rules and results deduced from these studies have allowed the implementation of an easy-to-use knowledge-based configuration tool that supports the designer in the definition of the layout of the battery pack to save time and evaluate costs. As a test case, the battery for an urban freight vehicle was designed using the proposed approach. The achieved results show good performance and robustness of the simplified approach in terms of temperature distribution evaluation and design process efficiency.

Suggested Citation

  • Cicconi, Paolo & Landi, Daniele & Germani, Michele, 2017. "Thermal analysis and simulation of a Li-ion battery pack for a lightweight commercial EV," Applied Energy, Elsevier, vol. 192(C), pages 159-177.
    • Handle: RePEc:eee:appene:v:192:y:2017:i:c:p:159-177
    DOI: 10.1016/j.apenergy.2017.02.008
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S030626191730123X
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2017.02.008?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Feng, Xuning & Weng, Caihao & Ouyang, Minggao & Sun, Jing, 2016. "Online internal short circuit detection for a large format lithium ion battery," Applied Energy, Elsevier, vol. 161(C), pages 168-180.
    2. Riesz, Jenny & Sotiriadis, Claire & Ambach, Daisy & Donovan, Stuart, 2016. "Quantifying the costs of a rapid transition to electric vehicles," Applied Energy, Elsevier, vol. 180(C), pages 287-300.
    3. Rao, Zhonghao & Wang, Shuangfeng, 2011. "A review of power battery thermal energy management," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(9), pages 4554-4571.
    4. Hu, Junjie & Morais, Hugo & Sousa, Tiago & Lind, Morten, 2016. "Electric vehicle fleet management in smart grids: A review of services, optimization and control aspects," Renewable and Sustainable Energy Reviews, Elsevier, vol. 56(C), pages 1207-1226.
    5. Noori, Mehdi & Zhao, Yang & Onat, Nuri C. & Gardner, Stephanie & Tatari, Omer, 2016. "Light-duty electric vehicles to improve the integrity of the electricity grid through Vehicle-to-Grid technology: Analysis of regional net revenue and emissions savings," Applied Energy, Elsevier, vol. 168(C), pages 146-158.
    6. Bohnsack, René & Pinkse, Jonatan & Kolk, Ans, 2014. "Business models for sustainable technologies: Exploring business model evolution in the case of electric vehicles," Research Policy, Elsevier, vol. 43(2), pages 284-300.
    7. Dijk, Marc & Wells, Peter & Kemp, René, 2016. "Will the momentum of the electric car last? Testing an hypothesis on disruptive innovation," Technological Forecasting and Social Change, Elsevier, vol. 105(C), pages 77-88.
    8. Bishop, Justin D.K. & Martin, Niall P.D. & Boies, Adam M., 2016. "Quantifying the role of vehicle size, powertrain technology, activity and consumer behaviour on new UK passenger vehicle fleet energy use and emissions under different policy objectives," Applied Energy, Elsevier, vol. 180(C), pages 196-212.
    9. Zeng, Yuan & Tan, Xianchun & Gu, Baihe & Wang, Yi & Xu, Baoguang, 2016. "Greenhouse gas emissions of motor vehicles in Chinese cities and the implication for China’s mitigation targets," Applied Energy, Elsevier, vol. 184(C), pages 1016-1025.
    10. Batista, T. & Freire, F. & Silva, C.M., 2015. "Vehicle environmental rating methodologies: Overview and application to light-duty vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 45(C), pages 192-206.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Huang, Deyang & Chen, Ziqiang & Zheng, Changwen & Li, Haibin, 2019. "A model-based state-of-charge estimation method for series-connected lithium-ion battery pack considering fast-varying cell temperature," Energy, Elsevier, vol. 185(C), pages 847-861.
    2. Saw, Lip Huat & Poon, Hiew Mun & Thiam, Hui San & Cai, Zuansi & Chong, Wen Tong & Pambudi, Nugroho Agung & King, Yeong Jin, 2018. "Novel thermal management system using mist cooling for lithium-ion battery packs," Applied Energy, Elsevier, vol. 223(C), pages 146-158.
    3. Yetik, Ozge & Karakoc, Tahir Hikmet, 2020. "A numerical study on the thermal performance of prismatic li-ion batteries for hibrid electric aircraft," Energy, Elsevier, vol. 195(C).
    4. Zia, Muhammad Fahad & Elbouchikhi, Elhoussin & Benbouzid, Mohamed, 2019. "Optimal operational planning of scalable DC microgrid with demand response, islanding, and battery degradation cost considerations," Applied Energy, Elsevier, vol. 237(C), pages 695-707.
    5. Zhang, Yuan Ci & Briat, Olivier & Boulon, Loïc & Deletage, Jean-Yves & Martin, Cyril & Coccetti, Fabio & Vinassa, Jean-Michel, 2019. "Non-isothermal Ragone plots of Li-ion cells from datasheet and galvanostatic discharge tests," Applied Energy, Elsevier, vol. 247(C), pages 703-715.
    6. Ines Baccouche & Sabeur Jemmali & Bilal Manai & Noshin Omar & Najoua Essoukri Ben Amara, 2017. "Improved OCV Model of a Li-Ion NMC Battery for Online SOC Estimation Using the Extended Kalman Filter," Energies, MDPI, vol. 10(6), pages 1-22, May.
    7. Xu, Xinhai & Li, Wenzheng & Xu, Ben & Qin, Jiang, 2019. "Numerical study on a water cooling system for prismatic LiFePO4 batteries at abused operating conditions," Applied Energy, Elsevier, vol. 250(C), pages 404-412.
    8. Muhammad Khalid, 2019. "A Review on the Selected Applications of Battery-Supercapacitor Hybrid Energy Storage Systems for Microgrids," Energies, MDPI, vol. 12(23), pages 1-34, November.
    9. Mahesh Suresh Patil & Satyam Panchal & Namwon Kim & Moo-Yeon Lee, 2018. "Cooling Performance Characteristics of 20 Ah Lithium-Ion Pouch Cell with Cold Plates along Both Surfaces," Energies, MDPI, vol. 11(10), pages 1-19, September.
    10. Miranda, D. & Almeida, A.M. & Lanceros-Méndez, S. & Costa, C.M., 2019. "Effect of the active material type and battery geometry on the thermal behavior of lithium-ion batteries," Energy, Elsevier, vol. 185(C), pages 1250-1262.
    11. Yang, Yue & Chen, Lei & Yang, Lijun & Du, Xiaoze & Yang, Yongping, 2020. "Capacity fade characteristics of lithium iron phosphate cell during dynamic cycle," Energy, Elsevier, vol. 206(C).
    12. Gandoman, Foad H. & Jaguemont, Joris & Goutam, Shovon & Gopalakrishnan, Rahul & Firouz, Yousef & Kalogiannis, Theodoros & Omar, Noshin & Van Mierlo, Joeri, 2019. "Concept of reliability and safety assessment of lithium-ion batteries in electric vehicles: Basics, progress, and challenges," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    13. De Vita, Armando & Maheshwari, Arpit & Destro, Matteo & Santarelli, Massimo & Carello, Massimiliana, 2017. "Transient thermal analysis of a lithium-ion battery pack comparing different cooling solutions for automotive applications," Applied Energy, Elsevier, vol. 206(C), pages 101-112.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Barone, G. & Buonomano, A. & Calise, F. & Forzano, C. & Palombo, A., 2019. "Building to vehicle to building concept toward a novel zero energy paradigm: Modelling and case studies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 101(C), pages 625-648.
    2. Heilmann, C. & Friedl, G., 2021. "Factors influencing the economic success of grid-to-vehicle and vehicle-to-grid applications—A review and meta-analysis," Renewable and Sustainable Energy Reviews, Elsevier, vol. 145(C).
    3. Gallo, A.B. & Simões-Moreira, J.R. & Costa, H.K.M. & Santos, M.M. & Moutinho dos Santos, E., 2016. "Energy storage in the energy transition context: A technology review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 65(C), pages 800-822.
    4. Zhang, Guangxu & Wei, Xuezhe & Tang, Xuan & Zhu, Jiangong & Chen, Siqi & Dai, Haifeng, 2021. "Internal short circuit mechanisms, experimental approaches and detection methods of lithium-ion batteries for electric vehicles: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 141(C).
    5. Benzidia, Smaïl & Luca, Ruxandra Monica & Boiko, Sergiy, 2021. "Disruptive innovation, business models, and encroachment strategies: Buyer's perspective on electric and hybrid vehicle technology," Technological Forecasting and Social Change, Elsevier, vol. 165(C).
    6. Mohammed, Abubakar Gambo & Elfeky, Karem Elsayed & Wang, Qiuwang, 2022. "Recent advancement and enhanced battery performance using phase change materials based hybrid battery thermal management for electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    7. Carole Donada & Yannick Perez, 2016. "Editorial: Electromobility at the crossroads," Post-Print hal-01424641, HAL.
    8. Marcus Grieger & André Ludwig, 2019. "On the move towards customer-centric business models in the automotive industry - a conceptual reference framework of shared automotive service systems," Electronic Markets, Springer;IIM University of St. Gallen, vol. 29(3), pages 473-500, September.
    9. Huang, Youlin & Qian, Lixian, 2021. "Consumer adoption of electric vehicles in alternative business models," Energy Policy, Elsevier, vol. 155(C).
    10. Francesco Lo Franco & Mattia Ricco & Riccardo Mandrioli & Gabriele Grandi, 2020. "Electric Vehicle Aggregate Power Flow Prediction and Smart Charging System for Distributed Renewable Energy Self-Consumption Optimization," Energies, MDPI, vol. 13(19), pages 1-25, September.
    11. Emmanuelle Reuter, 2022. "Hybrid business models in the sharing economy: The role of business model design for managing the environmental paradox," Business Strategy and the Environment, Wiley Blackwell, vol. 31(2), pages 603-618, February.
    12. Gerrit Remane & Andre Hanelt & Jan F. Tesch & Lutz M. Kolbe, 2017. "The Business Model Pattern Database — A Tool For Systematic Business Model Innovation," International Journal of Innovation Management (ijim), World Scientific Publishing Co. Pte. Ltd., vol. 21(01), pages 1-61, January.
    13. Coskun-Setirek, Abide & Tanrikulu, Zuhal, 2021. "Digital innovations-driven business model regeneration: A process model," Technology in Society, Elsevier, vol. 64(C).
    14. Ling, Ziye & Wang, Fangxian & Fang, Xiaoming & Gao, Xuenong & Zhang, Zhengguo, 2015. "A hybrid thermal management system for lithium ion batteries combining phase change materials with forced-air cooling," Applied Energy, Elsevier, vol. 148(C), pages 403-409.
    15. Palo, Teea & Åkesson, Maria & Löfberg, Nina, 2019. "Servitization as business model contestation: A practice approach," Journal of Business Research, Elsevier, vol. 104(C), pages 486-496.
    16. Zhou, Zhizuan & Wang, Dong & Peng, Yang & Li, Maoyu & Wang, Boxuan & Cao, Bei & Yang, Lizhong, 2022. "Experimental study on the thermal management performance of phase change material module for the large format prismatic lithium-ion battery," Energy, Elsevier, vol. 238(PC).
    17. Sajjad Haider & Peter Schegner, 2020. "Heuristic Optimization of Overloading Due to Electric Vehicles in a Low Voltage Grid," Energies, MDPI, vol. 13(22), pages 1-19, November.
    18. Shi You & Junjie Hu & Charalampos Ziras, 2016. "An Overview of Modeling Approaches Applied to Aggregation-Based Fleet Management and Integration of Plug-in Electric Vehicles †," Energies, MDPI, vol. 9(11), pages 1-18, November.
    19. Gruber, Mario, 2020. "An evolutionary perspective on adoption-diffusion theory," Journal of Business Research, Elsevier, vol. 116(C), pages 535-541.
    20. Kuang, Yanqing & Chen, Yang & Hu, Mengqi & Yang, Dong, 2017. "Influence analysis of driver behavior and building category on economic performance of electric vehicle to grid and building integration," Applied Energy, Elsevier, vol. 207(C), pages 427-437.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:192:y:2017:i:c:p:159-177. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.